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Ashok Leyland

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Submitted By farshan30
Words 468
Pages 2
SHOP III
MEDIUM DUTY VEHICLE(MDV)CATEGORY:
Vehicles which transport load in the range of 16 to 35 tonnes.
PRODUCTION IN MDV ASSEMBLY(H1 PLANT): 44/day ,22/shift.

STAGES OF ASSEMBLY
Frame Assembly: 5 stages . Chassis Assembly: 13 stages.
FRAME ASSEMBLY:
STAGE 1: Mounting of side members and cross members.
STAGE 2: Mounting of Front Spring-rear, Front Spring-rear, Rear spring-front, Rear Spring - middle, Rear spring-rear.
STAGE 3: Fitting of Engine mounting brackets and FES mounting brackets.
STAGE 4:
Side members fastening to torque limit, Steering box bracket,
Side Members reaming, Front tie channel mounting.
STAGE 5:
Fitment of FES rear brackets, Shock absorber brackets and Torque checking.
PASSING STAGE:
Checking and tilting.
CHASSIS ASSEMBLY:
STAGE 6: Radiator mounting brackets, Air tank mounting ,
Air cleaner mounting bracket, battery mounting bracket, grease nipple fitment, Bellcom lever mounting.
STAGE 7:
DC valve mounting, Oil piping, Clutch oil piping, Quick release valvemounting.
STAGE 8: Spring fitment, frame punching.
STAGE 9: Silencer fitment, first axle mounting.
STAGE 10: Second axle mounting, slack adjustment.
STAGE 11:
Fuel piping, Air piping, Air filter mounting, Diesel filter mounting,Steering box mounting.
STAGE 12:
Engine mounting, fuel tank mounting, Diesel filter mounting,Steering box mounting.
STAGE 13:
Radiator fitment, Radiator supports tightening, Rear lampsfitting,Turbocharger outlet pipe connection and Radiator hose connections.
STAGE 14:
Exhaust piping, Shock absorber fitment (front and rear), Batterymounting and connection of circuits, battery casing fitment and second propeller shaft mounting.
STAGE 15: Tyre mounting, Maxcut checking.
STAGE 16: FES mounting, Electric fitments (male-female connecting process).
STAGE 17:
Bumper fitment, FES wiring, Universal joint (UJ) fitment withsteering handle, ABC fitment and connecting.
STAGE 18: Greasing of joints, nuts, etc., Off track arrangements.

Bolt 7
Bolt 36
Bracket ,radiator Rod 6
Bracket Assy Front Spring 38
Bracket Assy Shock Absorber (right) 26
Bracket Asy Shock Absorber(left) 43
Bracket, Vice Spring 28
Bracket,girder For Wheel 23
Conical Washer 35
External Bracket, Engine Front Bracket 10
Fifth Girder 15
First Girder Assy 1
Forth Girder Assy 14
Fourth Girder 30
Frame Girder Left 3
Frame Assembly n/a
Frame Girder Right 31
Front Reinforcement, Frame Rear Spring 29
Front Supporting Girder Assy, Engine 12
Girder Wheel 21
Left Bracket Radiator 5
Lock Washer 45
Lock Washer 9
Lock Washer 40
Nut 44
Nut 8 & 37
Nut 39
Q40110 41
Rear Reinforcement,frame Rear Spring 25
Rear Reinforcement,frame Rear Spring 18
Reinforcement, Fifth Girder(up) 16
Reinforcement, First Girder 2
Reinforcement, Sixth Girder(up) 20
Right Bracket, Radiator 33
Rivet 17
Rivet 11
Rivit 27
Second Girder Assy 4
Seventh Girder 22
Shackle Bracket,rear Spring 19
Shacle Bracket Assy Front Spring 32
Sixth Girder 24
Supporting Girder, Transmission Hanging 13
Tube Bracket,gas Brake 34
Washer 42
Washer 46

JOEL NATHAN. M
KARUNYA UNIVERSITY,
COIMBATOE.

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