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Automated Case Picking

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AUTOMATED CASE PICKING: The next big thing in warehouse automation

After setting a firm base in Europe, Automated case picking is gaining ground in US where the number of successful implementations is growing at a rapid pace.
Background:
Order Picking:
Order picking is usually the most recommended among the warehouse processes due to its nature to generate more outbound transactions than inbound transactions. Moreover, it leads to greater customer satisfaction. Productivity in order picking is measured by the pick rate. The three types of picking operations are case pick, piece pick and pallet pick operations. Case pick operations measure no of cases per hour and no of line items per hour.
Automated case picking:
Automated case picking enables fully automated order picking of a wide range of products and includes a set of technologies aiming at automation of the traditional case picking process. The food and beverage industries have been the major benefactors. Moreover, ACP solutions are increasingly utilized by sectors like retail and soft goods as it answers the challenges of retail distribution. It is suitable for most types of packaging including shrink wrapped products.
Advantages of automated case picking over traditional case picking: * 40% lower costs compared to traditional picking methods * Lesser requirement of floor space and shorter lead time * Minimal ergonomic and safety risks * Optimized replenishment strategies leading to improved service level * 100% accuracy due to fully automated process and store friendly delivery
Barriers to automated case picking: It is difficult for managers to adopt this level of automation with drastically reduced labor counts. The second point of concern is the flexibility factor. The flexibility to handle different carton sizes, weights and operational changes is less. However, some

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