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Bmw vs Toyota

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Submitted By shaheenjamal
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Pages 4
1. Based on your findings, compare and contrast the two companies on their current inventory management practices and tools employed for the select product/service.
BMW

BMW approach the issue of maximum efficiency differently to Toyota. For BMW it is more about adjusting to unforeseen circumstances constantly and being able to always have a smooth running operation regardless the problems faced. They implement a very different system to Toyota's Just In Time system but have found it to be very beneficial and profitable.

The production starts with metal sheets turned into body parts, then turned in the shell. Before the car is painted, it is combined together with other white body's and put into a stack aka a white body stacker. Maximum efficiency is achieved when all the 20 body's going through the paint shop are being painted the same colour, reducing wait time between changing colours. They are then called the painted body stacker. In this stack the body's are then placed in optimal conditions for their custom customer order. Due to the many variations offered by BMW, such as Coupe, Sedan, Convertibles, Touring, etc.
Inventory management in car manufacturing can be complex. There are many variables and constraints that constantly change such as operation times, stacker efficiency, production reliability and other constraints. Moreover time delays, handling and process times are important variables in the process. All these can lead to down times and delivery problems which can lead to production losses. As pictured left. The graph shows the dynamism of the issues mentioned.

Powersim Constructor

Bmw utilize a program called the powersim constructor which takes into consideration all affecting issues faced in inventory as mentioned earlier and adjusts all future variables so that production always continues most efficiently. For example if

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