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PART 1

Problem statement: The problem that keeps reoccurring at WP Inc is that the spray nozzles that automatically wash the metal parts keep getting clogged with debris and particles. When this happens automatic parts washer shuts down. This impedes on progress and given the EPA regulations no other method can be used.

Problem-solving group:

The problem is the nozzles frequently clog up with debris causing the parts washer to shut down. A team is put together to help solve or fix the situation. Production is slowed down to a hault because of the clogging problem. There isn't another option due to EPA regulations. Possible causes include to many parts going through the parts washer. A solution that can be implemented is to put less parts through and purchase more automatic parts washer. Have employees man the spray nozzles to ensure that they are free of particles to keep production moving. The team needs to make sure all parties involved are doing what they need to do and what they are instructed to do to help reduce the amount of production shut downs.
PART 2

Looking back on my problem-solving group it is possible that the particles is actually soap drying up in the nozzles. The small particles are white and flake like in appearance when dry. The problem solving steps would include testing the particles to see what exactly they are. I would change the soap and see if that is the clogging problem. I would even look at the water and see if there is sediment that is causing the clogging to occur.

PART 3

My groups ideas include soap flakes and hard-water buildup.

Cause : Temperature not right Effect: More soap builds up clogging the spray nozzles
Cause: No filtering system exists Effect: The soap particles are able to move through the system and clog up the spray nozzles.
Force-field analysis:
Driving Forces: 1) Improving the quality of

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