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Environmental/Deterioration Variation

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ENVIRONMENTAL/DETERIORATION VARIATION

Environmental Variation

Opportunities for achieving robustness abound. We have a product, a process and materials. Each can be designed to be robust to the others. In addition, all can be designed to be robust to the usage conditions and environment as well as to wear and deterioration of the components and materials.

Given that we wish to deal with quite unrestricted environments, little is known about this sample correlation. Companies sometimes execute certain experiments performed in simulated environments.

You can design a process to be robust to the environment. Suppose you are manufacturing gloves. By identifying the proper temperatures and line speed, the glove line can be setup so that is robust to daily fluctuations in room temperature and room humidity. This results in fewer process adjustments as the room conditions change.

You can design a material or component that is robust to the environment. Temperature often has an effect on the strength of a plastic. When formulating the plastic, targets should be selected for the ingredients that make the strength insensitive to fluctuations in temperature. This results in a more reliable product, i.e., one less likely to encounter conditions under which it will fail.

Deterioration Variation

This introduces variation into the product as the product is used. It is a major cause for warranty issues in products. Parts wear, break or fatigues and fail.

For example, engine parts can wear, increasing noise and vibration in a car. Small defects in materials, excessive clearances, or imbalanced rotational parts can increase the rate at which deterioration occurs. Using more rigid parts, purchasing higher-quality parts or using different materials more precise. Manufacturing processes can mitigate deterioration. In addition, deterioration of manufacturing

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