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For a Half-Wave Rectifier, There Is Current Through the Load for Approximately What Percentage of the Input Cycle?

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Singeing

Singeing Singeing is the process of passing textile materials over hot surfaces (i.e. Plates, Rollers or Flame) to burn-off protruding fibres and hairs from their surface

Before Singeing

After Singeing

Reason of singeing l Singeing improves the end use and wearing properties of textiles l The burning off protruding fibres results in a clean surface which allows the structure of fabric to be more clear l Singeing reduces the cloudiness caused by differing reflection of light by the projecting fibre and the dyed fabrics appear brighter l Singeing is an effective means of reducing pilling in blended fabrics containing synthetic fibres

Reason of Singeing l Singeing reduces soiling of textile materials in subsequent processing l Close singeing is essential for printing fine complex patterns l Singeing process also facilitate and speeds up desizing, if the fabric is impregnate with desizing liquor immediately after singeing.

Disadvantages of Singeing l Weight Loss l Degradation of the fabric l Decrease in strength l Hardening of applied size l Reduce the thickness of textile materials

Singeing faults l Uneven singeing effect can cause streaks when the fabric is dyed l Singeing of blended fabrics containing synthetic fibres is not advisable in grey state because small globules of melted synthetic fibres absorb dye preferentially given cloth a speckled appearance. l There is possibility of thermal damage to temperature sensitive fibres i.e. polyester

Singeing faults l Stop-offs can cause heat bars on fabrics. l Creasing produces streaks which become visible after dyeing l When singeing is done after dyeing, heat can cause colour loss from polyester, because of sublimation of dye

Types of Singeing There are three main type of singeing l Plate l Roller l Gas

Plate Singeing

l In plate singeing fabric is passed over internally heated
(750oC) 2.5-5.0 cm thick curved plates. Special traversing arrangements for the fabrics are provided to prevent local cooling and wear and tear of metallic parts .

Fabric

Smoke
Extractor

Hood

Furnace

Singeing
Plate

Roller Singeing

•In roller singeing fabric is passed over internally heated
(750oC) rotating copper cylinder. •The material is drawn through machine by powerful squeezer nip, singed , run through water bath and plaited.

Fabric

Furnace

Roller

Drawbacks of plate and roller singeing

l The main problem with plate singeing is to maintain the temperature over the whole surface of plate l Time consuming

Gas Singeing

l The fabric passes over burning gas flame at such speed that only protruding fibers burn and main body of the fabric is not damaged by flame. l Supplied energy to the flame should capable of burning the fiber end from sized yarn. l Flame is thermally (1300oC) and mechanically stronger.

Main parts of Gas singeing machine l Fabric guide roller l Fabric expanding roll or banana roll (to open and remove creases) l Brushing with air suction systems l Two burners with exhaust system l Water cooled rollers

Gas singeing parameters Singeing effect can be varied by changing one of the following l Flame intensity l Fabric speed l Singeing position l Distance between flame burner and fabric l Flame width

Flame intensity

Gas singeing parameters

l Flame intensity of the singeing burners is based on amount and exit speed of the air/gas mixture leaving the burner slot. Usually 30:70 ratios of fuel (LPG) and air is used. l The temperature of the flame at the mouth of burner is in the range of 1250oC to 1300oC l The flame intensity usually lies between 5 bar to 20 bar.

Fabric speed

Gas singeing parameters

l Fabric speed in the singeing machine is usually kept in the range of 50m/min to 160m/min depending on the weight of fabric and fibre blends. l For heavier fabric speed is kept slower while for lighter fabrics speed is kept higher.

Gas singeing flame position Gas singeing parameters

Singeing into fabric

Onto water cooled roller

Tangent position

Gas singeing parameters Singeing onto the water cooled roller

lFlame strike the fabric at right angle. However, fabric itself lies flat on the water cooled roller. Elastic steam, and air cushion is generated inside the fabric structure which resist any possible penetration of flame into the fabric, just effective on the surface. lThe fabric remain comparatively cooled during singeing process and temperature sensitive fabrics thus protected from heat. lThis position is well suited for all blended fabrics, synthetic fabrics and fabrics with open designs.

Gas singeing parameters Singeing into the fabric

l Flame strike the free guided fabric at right angle and also passes through the fabric, even interstices gets good singeing. l The fabric becomes comparatively hot during singeing process and temperature sensitive fabrics thus have no protection from heat. l This position is well suited for fabrics made from all natural and regenerated fibres and for heavy technical fabric materials made from all type of blends.

Gas singeing parameters Tangential Singeing l The flame strike the fabric tangentially, the protruding fibres are burned off while the fabric itself has hardly any direct contact with flame. l This position is specially suitable for singeing of light weight and sensitive fabrics. l This position is also used for levelling of fabrics with broken filaments.

Gas singeing parameters Flame distance and width Distance of Flame l Singeing efficiency is consequently decreased by increasing the burner fabric distance. The distance between burner and fabric is usually in the range of 6-8 mm. Width of Flame l Flame width is normally adjusted as per fabric width. All singeing machines come with provision of width adjustment. This is essential to optimize the gas economy

Advantages of Gas Singeing Technology l More convenient l Economical l More effective l Less time consuming l Commercially well accepted

Vegetable and regenerated fibres singeing l Grey singeing is performed as singeing leads to slight yellowing which needs subsequent bleaching to get high degree of whiteness. l Grey singeing is also economical as singeing at any other stages of processing requires additional washing and drying. l Vegetable and regenerated can be singed very strongly with maximum burner intensity. l Regenerated fibres normally burns to a little less easily than natural fibres.

Wool singeing l Wool has poor combustion properties and are very sensitive to high temperatures l Woollen material therefore not subjected to intense flame like cotton l In woollen fabrics flame is not generally allowed to penetrate the material. This can be obtained by blowing the air through fabrics from opposite side or by using singeing onto water cooled rollers, so that the flame should be restricted to the surface of fabrics.

Polyester Singeing l Polyester has greatest significance amongst the synthetic fibres. l Polyester melt at 280oC -290oC but does not burn till 500oC l For the singeing of polyester fabric or yarns, thermal energy must be supplied in a shock form, and the pyrolysis must be like an explosion, so that the polyester protruding fibres ignite rather than melting. Otherwise, molten beads of polyester may be formed l High temperature singeing process may some time change glass transition temperature of polyester that may lead to uneven dyeing.

Recommended Conditions for singeing various Fabrics

Material GSM Flam Position Flame distance Flame Intensity Machine Speed g/m2 (mm) (Column Water) (m/min) Pure Cotton 80-140 Onto Fabric 8 150 90-110 Cotton Viscous 160-220 Onto Fabric 7 120-130 80-90 blend Cotton Polyester 70-100 Onto water cooled 7 120-130 100 rollers Polyester Viscous Above 250 Onto Fabric 6 160 80-90 Blend Light Weight 50-120 Tangential 80 100 Pure Woolen Selected varieties Onto water cooled 10 70 45-70 roller Cotton and Cotton Corduroy and Rib Onto water cooled 8-10 150 100 polyester Fabrics roller

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