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Industrial Laundry

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http://ntupk.academia.edu/AAzeem Count Table
To change the count and number of thread/inch, keeping the same denseness of the fabric:
1. To change the EPI without altering the denseness:
EPI in given cloth x
√ Warp count in expected cloth
EPI in Exp.Cloth = ---------------------------------------------------------------------√ Warp count in given cloth
2. To change the count without altering the denseness:
EPI in exp. cloth2EPI in exp. cloth = ----------------------------------- x Count in given clothEPI in given cloth
Warp requirement to weave a cloth:
Total ends x 1.0936 x 453.59 x crimp%
1. Warp weight in gms/mtrs.
= ------------------------------------------------------x Wasteage%840 x Count
2. Weft weight in gms/mtrs.
R.S. in inches x 453.59 x PPI= ----------------------------------------------------x Crimp % x Waste %840 x Count
3. Cloth length in mtrs.with the given weft weight
Weft wt. in kgs. x Weft count x 1848 x 0.9144= --------------------------------------------------------------------PPI x R.S. in inches For Silk and Polyester:
1. Warp weight in gms/mtrs.
Total ends x Count (Denier)= -----------------------------------------------x Crimp% x Waste %age9000 http://ntupk.academia.edu/AAzeem2. Weft weight in gms/mtrs. RS in inches x PPI x Count (Denier)= --------------------------------------------------------x Crimp% x Wasteage%9000
Allowance for count in Bleached and Dyed Fabric:

Count becomes 4%

Finer Dyed counts become max.6% Coarser
FABRIC PRODUCTION
Motor pulley diameter
1. Loom speed
= Motor RPM x ----------------------------------------Loom pulley diameterActual production
2. Loom Efficiency %
= ----------------------------- x 100 %Calculated productionYarn weight - Dryed yarn weight
3. Moisture Regain %
= --------------------------------------------- x 100 %Dryed yarn weightYarn weight - dried yarn weight
4. Moisture Content %
= -------------------------------------------- x 100 %Yarn weightTotal ends x Tape length in metre
5. Warp weight in Kg
. = ----------------------------------------------1693.6 x Warp countRS in centimetres x Coth length in metres x PPI
6. Weft weight in Kg.
= ----------------------------------------------------------------4301.14 x Weft countEPI PPI

http://ntupk.academia.edu/AAzeem7. Cloth weight in GSM
= ----------------- + ----------------- x 25.6Warp count Weft count
GSM
(Grams per sq. metre)
8. Oz (Ounce) per sq.yard
= -------------------------------------34
Material measurement:
For calculating of length of any rolled fabrics:0.0655 (D - d) (D + d)L = -------------------------------tWhere,L = Length of material (feet)t = Thickness of fabrics (inches)D = Outside diameter (inches)d = Inside diameter (inches)
Weight of yarn in a cloth:
The weight of cloth manufactured on loom depends upon the weight of yarns in the warp andweft : ends/inch, picks/inch and the weight of size on the warp.Therefore, Cloth weight = Weight of warp + Weight of weft + Weight of size (All in lbs.)Total No. of Ends x Tape length in yds.Where as Weight of warp in lbs = --------------------------------------------------------840 x Warp yarn count
Also Weight of weft in lbs.
Length of cloth (yds) x Picks/inch in cloth x Reed width (inch)= -------------------------------------------------------------------------------------840 x Weft yarn count

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