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Nt1310 Unit 3 Model Development

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Figure 5 shows the major model development procedures which can be summarized as the following steps.
(1) Measure cutting force using a dynamometer;
(2) Establish a relationship between cutting force and abrasive particle indentation depth;
(3) Estimate the actual volume of material removed by one abrasive particle indentation in a single ultrasonic vibration cycle;
(4) Calculate material removal rate (MRR) by aggregating the effects of all active abrasive particles;
(5) Build a relationship between input variables (feedrate, inner and outer diameter of the tool) and MRR.
(6) Finally find out the relationship between ultrasonic amplitude and cutting force.

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