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Outline for Electricity Chapter

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Chapter 8 pgs 8.2 – 8.13 * I. Electrical Troubleshooting-method of finding problems in elec. Systems
II. T-stats
A. Primary control-necessary for regular operation
B. Single stat
1. Homes, small commercial buildings
C. Independent – Multi-zones
1. Large commercial buildings, malls
III. T-stat operation
A. Electronic programmable
B. Bi-metal-2 diff. metals bonded together (copper, Invar), warp out when temp changes
1. Mercury bulb contacts
2Magnet assist
3. Snap acting
C. 24V, 750mV
IV. Heat only t-stat
A. Control for furnace only
B. Adjustable heat anticipator
1. Small resistance heater
2. in series with the stat contacts
3. Opens heat stat early so we don’t overheat with the residual heat in the heat exchanger
V. Cooling only stat
A. Control for cooling only system
B. Cooling compensator
1. Fixed resistance
2. Parallel to stat contacts
3. Energized when there is no call for cooling, brings AC early

VI. Heating-Cooling Stats
A. A mercury bulb is used with a set of contacts at the cooling end and heating end
1. Cooling contacts close on rise of temp
2. Heating contacts open on the rise of temp B. When a switch is used it provides a means to direct the control of cooling and heating
1. for cooling
a. disconnects heating contacts connects cooling contacts
2. for heating
a. disconnects cooling contacts connects heating contacts

VII. Heating-Cooling Automatic Changeover Thermostats
A. Automatic changeover stat automatically selects the mode, depending on the heating and cooling set points
B. Mechanical differential is the difference between the cut-in and cut-out points; normally 2 degrees Farenheight
C. Deadband is a minimum interlock setting that prevents set points from being any closer than 3 degrees farenheight

VIII. Two-Stage stats
A. Normally used to control heat pumps with 2 speed compressors
B. Cooling season it’s used as a conventional air conditioning system
C. Heating season it’s used in 2 stages
1. 1st stage controls the compressor of the heat pump
2. Second stage preset 1 to 2 degrees Farenheight below 1st stage and energizes if temp continues to drop
D. Has emergency heat/auxiliary heat if the heat pump is inoperative
E. Multi-stage stats
1. Sub-base-contains wiring terminals and control switches
2. Thermostat base-selected for specific heating and cooling

IX. Programmable stats
A. Self-contained controls with the timer temp sensor and switching devices
B. Use microprocessors and integrated circuits providing variety of control and energy saving features
C. Features available on electronic stats
1. Better temp control
2. Installation versatility
3. Override control
4. Multiple programs
5. Battery back up
6. Staggered startup for multi-unit systems
7. Maintenance tracking

X. Line Voltage stats
A. Commonly used in controlling base heat
B. Sometimes controlled by a bimetal sensing element
C. Sometimes controlled by a hydraulic sensing bulb
D. Sometimes develops a condition called a DROOP
DROOP is when the set point has drifted from the set point
XI. Stat install
A. Install in a space to be temp controlled
B. Install on a solid inside wall with no vibration
C. Read install instructions
D. Locate install area 5’ above floor with good air ventilation
XII. Stat wiring
A. HVAC industry designates wiring terminals and wire colors
B. Should be done in accordance with national and local codes
C. Do not splice; if necessary to splice solder splices
XIII. Adjusting heat anticipators
A. Set at the amperage indicated on the primary control or the amperage value by the manufacturer
B. Changing the heat anticipator changes the wire resistance
C. When the control circuit amp is high less heater wire is needed
D. When the control amp is low more of the heater wire is needed

XIV. Final check
A. Turn system to heat and fan switch on AUTO
1. Dial 5 degrees Farenheight above room temp; burner should come on
2. Turn system 5 degrees below room temp burner should turn off
3. Turn system to cool and fan to AUTO
B. Turn system to cool and fan to AUTO
1. Dial 5 degrees farenheight below room temp system would come on immediately
2. Dial 5 degrees farenhieght above room temp the system should turn off in 15 seconds

XV. Adjusting the stat
A. Set temp at lowest setting in heat and wait 10 minutes
B. Remove stat cover and move selector to high temp until switch makes contact
C. If pointer and setting are close to switch contact no calibration is needed
D. To calibrate; if needed:
1. Switch to heat above room temp
2. Insert an Allen wrench top center of main bimetal and hold hex nut under coil
3. Hold setting lever still turn the Allen wrench CLOCKWISE until contact is broke
4. Select temp setting wait 5 minutes
5. Slowly move setting until scale reads same as the thermometer
6. Do step 3 but clockwise

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