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Supply Chain Innovation Winner

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Submitted By jovanabrain88
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This year's Supply Chain Innovation award winner started out to optimize cramped warehouses. It wound up transforming its entire process for building orders and getting them to retailers.

Sometimes the way to build a better mousetrap is not by tinkering with the old one but by tossing out altogether and starting afresh. That's essentially what Pepsi Beverages Company, the winner of this year's Supply Chain Innovation award, did with its new direct-to-store delivery model.

Pepsi Beverages Company is itself somewhat of a new enterprise. On February 26, 2010, PepsiCo completed its mergers with The Pepsi Bottling Group and PepsiAmericas. PepsiCo's new operating unit, Pepsi Beverages Company, serves the United States, Canada and Mexico.

It goes without saying that PBC moves a tremendous amount of product every day. In doing so, executives came to the painful conclusion that with ever growing sales and SKUs, the walls of the company's warehouses and distribution centers figuratively were bursting at the seams. Enter the Warehouse Infrastructure Initiative, which for all practical purposes was an attempt to re-engineer the old mousetrap; in this case, to make it bigger. When all was said and done, that effort was set aside in favor of the highly innovative - and successful - Direct-to-Store Delivery Transformation Initiative.

Here are the benefits, according to Timothy Thornton, PBC vice president, supply chain logistics:

The distribution strategy that ultimately resulted delivers more than product. "Breakthrough warehouse cost savings" flow as well. In addition, the model has reduced inventory system-wide, eliminated warehouse space constraints and provides the key for unlimited SKU growth.

Leveraging new case-picking order-fulfillment automation technology and combining its homegrown order management tools enabled PBC to "crack the code" on

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