Premium Essay

Unit 23 Welding Technology

Submitted By
Words 193
Pages 1
Unit 23: Welding Technology
Assignment 1
Task 1
Identify aspects of health and safety legislation, regulations and safe working practices applicable to welding.
Health and safety
Health and Safety at Work, etc. Act 1974 and the Management of Health and Safety at Work Regulations 1999.

WORKSHOP SAFETY
1. Observe safety precaution in the workshop.
2. Operate safety equipment e.g. fire extinguisher, safety water hose etc.
3. Use of protective wear.
4. Safetyall rules and regulations
Personal Protective Equipment
Foot Protection
Safety shoes use it helps from hazard it protect welding our toe or foot.

Body Protection
Broiler suite helps us from the welding spark and any hazards

Hand Protection
Hand protector

Similar Documents

Premium Essay

Lincoln Electric

...point in 2006, Stropki looked back on his company’s more than 100 years in the welding equipment and consumables industry with pride, wondering whether a strong push into India should be the next step in his company’s globalization. An India expansion had been considered for several years, but thus far the company had focused on growing its operations in China and elsewhere around the globe. If Stropki were to approve a significant allocation of resources toward an India expansion, he wondered what would be the best way to enter. He had a wealth of company lessons and experiences to apply to the India investment decision, as his company had had international operations since the 1940s, had struggled internationally in the late 1980s and early 1990s, and had gone on to regain its global competitive advantage in the late 1990s and early 2000s. During Stropki’s tenure as CEO since 2004, the company had further expanded globally and by 2006 owned manufacturing operations in 19 countries across five continents. Most recently, the company had enjoyed increasing success in China as a result of its aggressive expansion through both a joint venture and set of majority-owned plants. As Stropki opened the Cleveland newspaper to check the previous Sunday’s Cleveland Browns score, he wondered how he could apply the lessons of the Chinese experience in particular, to India. Welding Industry Welding is a technique for joining pieces of metal by fusion through the application of ...

Words: 10250 - Pages: 41

Premium Essay

Paper

...BODY WELDING - CAN IT BE FLEXIBLE? BODY WELDING - CAN IT BE FLEXIBLE? Some 250~300 pressed panels from in-house and vendor facilities are brought to different subassembly stations of Body Weld Shop. Subassemblies of pressed components are carried out mainly by resistance welding and other joining methods in a planned sequence at number of stations. Some subassemblies are done in off-line manufacturing cells and fed in at appropriate locations into the main assembly line. Fig. 6.1 shows a layout of a typical Body Weld Shop. Front end, rear floor, and front floor, are transported to underbody body line, where all these are welded together in sequence to form the floor structure. Underbody is then transferred to main body welding station. Right hand and left hand body side panels are brought from two sides to main body weld station, after completion of all subassembly operations in separate lines. Preframing of body structure is carried out on special fixture. At same or next station, roof is added to form the body shell, Fig. 6.2. Thereafter, rear doors, front fenders, hood and decklid/ tailgate fitments are carried out to complete the body-inWhite. If necessary, a metal finish line may be added for minor repair of Body-in-White before it moves for painting. Fig. 6.3 illustrates the sequences of subassemblies and the main body weld. Typically, Body weld shop activities cover fixturing, welding, and transportation between the work stations, and the related support services....

Words: 7585 - Pages: 31

Premium Essay

Welding Processes

...1 Arc welding - an overview 1.I History of welding Methods for joining metals have been known for thousands of years, but for most of this period the only form of welding was forge welding by a blacksmith. A number of totally new welding principles emerged at the end of 19th century; sufficient electrical current could then be generated for resistance welding and arc welding. Arc welding was initially carried out using carbon electrodes, developed by Bemados, and was shortly followed by the use of steel rods. The Swede Oskar Kjellberg made an important advance when he developed and patented the coated electrode. The welding result was amazing and formed the foundation of the ESAB welding company. Figure 1. I Principle of Manual Metal Arc ( M M ) welding. Another early method of welding which was also developed at that time was gas welding. The use of acetylene and oxygen made it possible to produce a comparatively high flame temperature, 3100°C, which is higher than that of other hydrocarbon based gas. The intensity of all these heat sources enables heat to be generated in, or applied to, the workpiece quicker than it is conducted away into the surrounding metal. Consequently it is possible to generate a molten pool, which solidifies to form the unifying bond between the parts being joined. Figure 1.2 Submerged arc welding. © 2003, Woodhead Publishing Ltd WELDING PROCESSES HANDBOOK Later, in the 1930s, new methods were developed. Up until then, all metal-arc welding...

Words: 7587 - Pages: 31

Premium Essay

Never Give Up

...PUNJAB TECHNICAL UNIVERSITY KAPURTHALA Scheme& Syllabus of B. Tech. Mechanical Engineering [M.E.] 3rd & 4th Semester effective for Batch 2011 By Board of Studies Mechanical Engineering/ Production Engineering / Industrial Engineering Punjab Technical University B.Tech Mechanical Engineering (ME) Batch 2011 Approved on June 27, 2012 Third Semester Course Code BTME301 BTME302 BTME303 BTME304 BTME305 BTME306 BTME307 Course Name Load Allocation L 3 3 1 4 4 3 18 T 1 1 1 3 P 6 2 2 2 1 13 Contact Hours: 34 Hrs. Marks Distribution Internal 40 40 40 40 40 40 30 30 30 60 390 External 60 60 60 60 60 60 20 20 20 40 460 Total Marks 100 100 100 100 100 100 50 50 50 100 850 Credits Strength of Materials- I Theory of Machines-I Machine Drawing Applied Thermodynamics -I 4 4 4 5 4 3 1 1 2 1 29 Manufacturing Processes – I Engineering Materials & Metallurgy Engineering Materials & Metallurgy Lab BTME308 Strength of Materials Lab. BTME309 Applied Thermodynamics Lab Advisory Meeting BTME 310 Workshop Training* Total * Workshop Training will be imparted in the Institution at the end of 2 nd semester for Four (04) weeks duration (Minimum 36 hours per week). Industrial tour will also form part of this training. Fourth Semester Course Code BTME401 BTME402 BTME403 BTME404 BTME405 BTME406 BTME407 Course Name Strength of Materials – II Theory of Machines – II Fluid Mechanics Applied Thermodynamics - II Manufacturing Processes-II Fluid Mechanics Lab Manufacturing Processes...

Words: 7934 - Pages: 32

Premium Essay

Robot Production Volume Data Trends and Analysis

...Debreceni Műszaki Közlemények 2012/1 (HU ISSN 2060-6869) 1 ROBOT PRODUCTION VOLUME DATA TRENDS AND ANALYSIS⊗ TRENDEK ÉS ADATANALÍZIS A ROBOTGYÁRTÁSBAN Bob STRUIJK, BSc, MBA General Manager, Vice President Europe FANUC Robotics Magyarország Ltd. ZM NDU, PhD Student struijkb@fanucrobotics.es bob@fanucrobotics.hu Abstract: To determine how industrial robots has grown and how they will grow and to understand why it has grown in that way, a large number of factors can be investigated: ‐ The annual production volume of industrial robots. ‐ The type of application where the robots were used in ‐ The types of industries adapting robots over time ‐ The geographical markets that used robots over time ‐ Macro-economic data of the automotive industries of the regions involved ‐ The spread and use of industrial robots and UAV’s in current society in industry, its effect on employment. The data analysis will highlight growth trends of the various regions and indicate sectors for growth. Keywords: robots, unmanned aerial vehicle UAV, robot applications, IFR, automobile industry, articulated , BRIC, robot density. Kivonat: A szerző célja bemutatni, hogyan nőtt az iparban alkalmaztott robotok száma, és várhatóan hogyan fog tovább nőni. A szerző az alábbi tényezőket vizsgálja a cikkben: - az előállított ipari robotok száma - az ipari robotok alkalmazási területei - az ipari robotok földrészenkénti alkalmazása - a vizsgált régiók makroökonómiai adatainak vizsgálata az...

Words: 4396 - Pages: 18

Premium Essay

Aws A5.18

...AWS A5.18/A5.18M:2005 An American National Standard Specification for Carbon Steel Electrodes and Rods for Gas Shielded Arc Welding --`,,``,`-`-`,,`,,`,`,,`--- Copyright American Welding Society Provided by IHS under license with AWS No reproduction or networking permitted without license from IHS Not for Resale AWS A5.18/A5.18M:2005 An American National Standard Key Words —Carbon steel welding electrodes, carbon steel welding rods, gas metal arc welding, gas tungsten arc welding, metal cored electrodes, plasma arc welding, stranded electrodes Approved by American National Standards Institute June 9, 2005 Specification for Carbon Steel Electrodes and Rods for Gas Shielded Arc Welding Supersedes AWS A5.18/A5.18M:2001 Prepared by AWS A5 Committee on Filler Metals and Allied Materials Under the Direction of AWS Technical Activities Committee Approved by AWS Board of Directors Abstract This specification prescribes the requirements for classification of solid carbon steel electrodes and rods, composite stranded carbon steel electrodes, and composite metal cored carbon steel electrodes for gas shielded arc welding. Classification is based on chemical composition of the electrode for solid electrodes and rods, chemical composition of weld metal for composite stranded and composite metal cored electrodes and the as-welded mechanical properties of the weld metal for each. Additional requirements are included for manufacture, sizes...

Words: 20552 - Pages: 83

Free Essay

Prediction and Optimisation of Fsw

...revolution to that of Yield strength, Ultimate strength and Weld quality are obtained. Also, simulations are performed, and the actual values are compared with the predicted values. Finally, multi-objective optimization of mechanical properties fuselage aluminium was undertaken using Genetic Algorithm to improve the performance of the tools industrially. AIMS AND OBJECTIVES Objectives of the dissertation include  Understanding the basic principles of operation of Friction Stir Welding (FSW).  Gaining experience in modelling and regressive analysis.  Gaining expertise in MATLAB programming.  Identifying the best strategy to achieve the yield strength, Ultimate Tensile strength and Weld quality of Friction Stir Welding.  Performing optimization of mechanical properties of FSW using Genetic Algorithm. I  To draw conclusions on prediction of mechanical properties of FSW optimization of aircraft fuselage aluminium. ACHIEVEMENTS  The basic principles of friction welding of the welding operations are well studied and understood.  The theoretical concepts of modelling techniques are familiarised.  Gained expertise in MATLAB programming.  The best model that can predict the mechanical properties of friction stir welded aircraft fuselage aluminium has been developed using ANFISRegressive modelling.  Performed optimization of mechanical properties friction stir welded...

Words: 9686 - Pages: 39

Premium Essay

Summer Internship Report

...NATIONAL INSTITUTE OF TECHNOLOGY DURGAPUR A PROJECT REPORT ON “SPOT BURR REDUCTION BY IMPROVING THE WORKABILITY OF SPOT GUN” Submitted in the partial fulfilment of the requirements for the award of the Degree of Bachelor of Technology in Mechanical Engineering Submitted By Mayukh Biswas ( 10/ME/27) Project Work Carried Out at Toyota Kirloskar Motor Private Limited Under the Guidance of Mr. Abhinand S AM Underbody, Weld Shop ( Plant 1 ) Toyota Kirloskar Motor (TKM) NATIONAL INSTITUTE OF TECHNOLOGY DURGAPUR (DEEMED UNIVERSITY) M.G. ROAD, DURGAPUR 713209 CERTIFICATE This is to certify that the Project work entitled “SPOT BURR REDUCTION BY IMPROVING THE WORKABILITY OF SPOT GUN” Carried out by Mayukh Biswas bearing R. No. : 10/ME/27 in partial fulfilment for the award of Bachelor of Technology in Mechanical Engineering of National Institute of Technology, Durgapur. It is certified that all corrections/suggestions indicated for internal assessment have been incorporate in the Report. The project report has been approved as it satisfies the academic requirements in respect of project work prescribed for said Degree. Mr. Abhinand S AM Underbody, Weld Shop (Plant 1) Toyota Kirloskar Motor (TKM) Ms. Mili Mathew HR Learning & Development Toyota Kirloskar Motor (TKM) Acknowledgement It gives me great pleasure to acknowledge the numerous personalities involved in lending their help to make this Project Work titled “ SPOT BURR REDUCTION...

Words: 10032 - Pages: 41

Premium Essay

Lincoln Electric Catalog

...Welding & Cutting Solutions 2016 Equipment Catalog TABLE OF CONTENTS Icons and Warranty Information . . . . . . . . . . . . . . . . . . . 2 Stick Welders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10 TIG Welders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-20 MIG: Wire Feeder/Welders . . . . . . . . . . . . . . . . . . . . . . 21-30 MIG & FCAW: Industrial Welders . . . . . . . . . . . . . . . . . 31-34 Multi-Process Welders . . . . . . . . . . . . . . . . . . . . . . . . . 35-46 Advanced Process Welders . . . . . . . . . . . . . . . . . . . . . 47-58 Multi-Operator Welding Systems . . . . . . . . . . . . . . . 59-64 Engine Drives: Commercial . . . . . . . . . . . . . . . . . . . . . . 65-74 Engine Drives: Industrial . . . . . . . . . . . . . . . . . . . . . . . . 75-90 Semiautomatic Wire Feeders . . . . . . . . . . . . . . . . . . 91-110 Submerged Arc & Automatic Equipment . . . . . . . . 111-126 Welding Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127-152 Guns & Torches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153-170 Plasma Cutting . ...

Words: 56055 - Pages: 225

Premium Essay

Gwqeyggh

...Metro Manila Chapter                                                                    ROSTER OF MEMBERS A. COMPANY MEMBERS 1. A & A MAQUINAS FERRAMENTAS CORPORATION Unit 406 Chunics Bldg.3368 Ramon Magsaysay Blvd. Sta. Mesa, Manila T – 715-8756 * 714-9421 Fax : 715-8756 E-Mail : aaequipment@tri-isys.com Member since: August 2006 Representative: RICARDO LUMBRE, JR. President& General Manager MARYLENE LUMBRE, Treasurer PRODUCT LINES/SERVICES Trading, Machineries for metal sheet fabrication, Design softwares Accessories fro electrical and industrial enclosures/Metal pannel accessories   2. ABCOR INDUSTRIAL CORPORATION No. 6 Fatima Lane, La Milagrosa Village Marikina Heights, Marikina City Metro Manila T – 941-2515 Fax: 941-0073 E-Mail : abcor_ind_corp05@yahoo.com.ph Member since: August 2001 Representative: JOSEPH ALAN T. ABRENICA Production Manager PRODUCT LINES/SERVICES Motorcycle parts / automotive components/ assembly of wire house racks Fabrication & Machining of tooling Requirements like Copper, Welding Tip & Crimping Tools for the Electronics Industry 3. ACME TOOLS MFG. CO., INC. 105 E. Delos Santos Avenue Mandaluyong City, 1554 Metro Manila T – 531-4906 * 531-5458 Fax: 532-1037 * 531-3968 * 534-5231 E-Mail : acme.ohco@quickweb.com Member since : October 1988 Representative: ALBERT YU General Manager PRODUCT LINES/SERVICES Manufacturer of bolts and nuts, forging & cutting tools 4. ACT MACHINERIES & METAL...

Words: 5218 - Pages: 21

Free Essay

Jalal

...sales Gross profit Distribution and marketing expenses Administrative expenses Other operating expenses Other operating income Operating profit before reorganization/restructuring cost Reorganization/restructuring cost Operating profit after reorganization/restructuring cost Finance costs Profit before taxation Taxation Profit for the year Earnings per share – basic and diluted in Rupees Number of permanent employees at year end 2012 3,739,405 (2,785,235) 954,170 (231,066) (193,676) (33,811) 68,635 564,252 (204,572) 359,680 (44,266) 315,414 (39,125) 276,289 11.03 162 2011 3,044,800 (2,275,591) 769,209 (211,490) (171,376) (40,554) 58,850 404,639 – 404,639 (1,916) 402,723 (139,848) 262,875 10.50 262 06 07 08 09 10 12 15 16 17 18 20 22 23 26 30 35 36 40 42 44 83 84 86 About Linde Pakistan Company information Our vision Our mission Code of Ethics Business divisions, products and services Business Business locations Key facilities around Pakistan Ten-year financial review Vertical & horizontal analysis Key financial data Statement of value added Profile of Directors Directors‘ report Country Leadership Team (CLT) Corporate governance Statement of compliance with the Code of Corporate Governance Review report to the members on Statement of Compliance Financial Statements of the Company Shareholders‘ information Pattern of shareholdings Notice of Annual General Meeting Form of proxy Turnover (Net) 4,000 3,500 3,000 2,500 2,000 1,500 1,000 500 0 2008 2009 2010 2011 Rupees...

Words: 28562 - Pages: 115

Premium Essay

Econometrics Application Algorithms

...Contribution of the Automotive Industry   to the Economies of All Fifty States   and the United States                   3005 Boardwalk Drive  Ann Arbor, MI 48108  www.cargroup.org                January 2015                All statements, findings, and conclusions in this report are those of the authors  and do not necessarily reflect those of the Alliance of Automobile Manufacturers.        Contribution of the Automotive Industry  to the Economies of All Fifty States  and the United States        Center for Automotive Research          Report Prepared by:    Kim Hill, Director, Sustainability & Economic Development Strategies Group   Director, Automotive Communities Partnership  Associate Director, Research    Debra Maranger Menk  Joshua Cregger  Michael Schultz          Report Prepared for:    Alliance of Automobile Manufacturers  1401 Eye Street, N.W., Suite 900   Washington, DC 20005              January 2015      ©Center for Automotive Research 2015    i  ACKNOWLEDGEMENTS  The Center for Automotive Research (CAR) would like to thank the Alliance of Automobile  Manufacturers for support of this work.     This study is the result of a group effort. The authors would like to thank our colleagues at CAR  for their assistance with this study, in particular, Bernard Swiecki for his assistance with  organizing and conducting interviews and Yen Chen for his input and guidance on economic  ...

Words: 6978 - Pages: 28

Free Essay

State of the Science on Aluminum Structural Bridge Components

...Department of Transportation conducted a series of tests, including service and ultimate load test using Reynold’s deck system (Dobmeier, 2001). The results of Dobmeier, et al.’s (2001) experiment, “clearly demonstrates that aluminum bridge decks are a feasible alternative to reinforced concrete decks”. When considering alternatives for bridge deck replacements, the structural engineer must evaluate the life cost of materials chosen. Specifically, although the material cost for aluminum bridge decks is higher than for structural steel, the cost for fabrication, construction and length of serviceability prove cost effective when compared to steel (Ghaswala, 2010; Tindall, 2008; Walbridge & de la Chevrotiere, 2012). Specifically, with a per unit weight that is about one-third that of structural steel, construction methods are simplified and time for rehabilitation reduced (Ghaswala, 2010). Furthermore, maintenance costs are greatly reduced with aluminum decks, which eliminate the need for protective coating (beyond that required at points in contact with other materials), and high corrosion resistance (Li, et al., 2010). Beyond the construction advantages of using aluminum decking in bridge rehabilitation, the reduced self-weight of the material allows the design engineer to replace heavier concrete decks and increase load carrying capacity of the structure (Li, et al., 2010; Ghaswala, 2010). Using...

Words: 1490 - Pages: 6

Free Essay

Amorphous Thermoplastics

...16 Upon curing they shrink more as compared to amorphous thermoplastics. Examples are polypropylene (PP), polyethylene (PE) [1]. S. Amin and M. Amin In order to resolve the problem of low thermal and chemical stability of thermoplastic elastomers, dynamic vulcanization techniques were used in late ] plastic. In dynamic vulcanization the thermoplastic and elastomers are both cross-linked and physically mixed together. This gave rise to a second generation of thermoplastic elastomers which had better tensile strength and oil resistance as compared to those formed by physical mixing only [8]. ] ] ] _ were introduced which were made by same dynamic vulcanization process but using natural and butyl rubbers in place of EPR and EPDM. Natural and butyl rubbers have the advantages like low cost, very good over molding properties, reusable and very easily recyclable scrap [9,10]. Butyl rubber based thermoplastic elastomers have excellent adhesion with other thermoplastics hence it is still used to date for many over molding applications [11]. A list of common thermoplastic elastomers used in modern world is given in Table 1. 1.2.2. Amorphous thermoplastics They are usually transparent and have diffused melting point. The molecules are arranged randomly and ] ] _ to crystalline polymers. Upon curing they shrink less as compared to crystalline thermoplastics [3,4]. Examples are polycarbonate (PC), polymethylmethacrylate (PMMA), polystyrene (PS), polyphenylene oxide (PPO), acrylonitrile...

Words: 8784 - Pages: 36

Premium Essay

Electrical Installation Standards

...MINISTRY OF POWER AND MINERAL RESOURCES OF THE REPUBLIC OF KAZAKHSTAN APPROVED by Prikaz No 189 of the Minister of Power and Mineral Resources of the Republic of Kazakhstan, as of August 26, 2004.) REGULATIONS ON ELECTRICAL INSTALLATIONS OF THE REPUBLIC OF KAZAKHSTAN (PUE) Astana, 2003 TABLE OF CONTENTS SECTION 1: GENERAL REGULATIONS 10 CHAPTER 1.1: GENERAL 10 SCOPE, TERMS AND DEFINITIONS 10 GENERAL REGULATIONS FOR INSTALLATION OF ELECTRICAL EQUIPMENT 11 CONNECTION OF ELECTRICAL INSTALLATIONS TO THE POWER STATIONS 13 COMMISSIONING OF ELECTRICAL INSTALLATIONS 14 CHAPTER 1.2 POWER SUPPLY AND POWER SYSTEMS 14 SCOPE, DEFINITIONS 14 GENERAL REQUIREMENTS 14 CATEGORIES OF POWER CONSUMING DEVICES AND RELIABILITY OF POWER SUPPLY 15 VOLTAGE LEVELS AND CONTROLS, REACTIVE POWER COMPENSATION 16 CHAPTER 1.3 SELECTION OF CONDUCTORS: HEATING, CURRENT DENSITY AND CORONA DISCHARGE CONDITIONS 16 SCOPE 16 SELECTION OF CROSS-SECTION OF CONDUCTORS: HEATING 17 MAXUIMUM CONTINUOUS CURRENTS FOR WIRES, CORDS AND CABLES IN RUBBER OR PLASTIC INSULATION 18 MAXIMUM CONTINUOUS CURRENTS FOR CABLES IN IMPREGNATED PAPER INSULATION 22 MAXIMUM CONTINUOUS CURRENTS FOR BARE WIRES...

Words: 177034 - Pages: 709