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Ap Painting

In: Business and Management

Submitted By btrm
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PT GAS ELEKTRO INDONESIA
AFILLIATORE:
TEKNOGAZ spa FABRICA ELEKTRODOMESTICI
D ITALY

PT GAS ELEKTRO INDONESIA adalah perusahaan yang membuat kompor gas dan berafiliasi dengan TEKNOGAZ spa Fabrica Elektrodomestici dari Italia. Sebagaimana halnya produsen barang-barang keperluan peralatan dapur lainnya, menjelang hari-hari besar seperti Lebaran/hari Natal saat ini, perusahaan sedang sibuk-sibuknya berproduksi.

Beberapa hari terakhir ini, pabriknya di Pulo Gadung disibukkan dengan datangnya berbagai penolakan dari bagian pemeriksaan visual terhadap hasil pengecatan produk tipe STANDAR yang bopeng-bopeng dan tersebar tidak teratur.

Setahun yang lalu, persis pada waktu yang hampir sama, yaitu menjelang puncak produksi, juga timbul persoalan serupa berupa cat yang bopeng-bopeng dan tersebar secara tidak teratur. Setelah diadakan penelitian yang saksama, pengawas produksi berkesimpulan bahwa hal itu disebabkan oleh beberapa karyawati di bagian perakitan menggunakan krim tangan tertentu yang mengandung silikon, sehingga mengganggu hasil proses pengecatan. Setelah penelitian dilanjutkan secara intensif ditemukan beberapa merek krim tangan yang mengandung silikon. Walaupun pada awalnya timbul sedikit gejolak protes dari para karyawati akhirnya persoalan itu dapat diatasi dengan baik. Perusahaan secara resmi mengumumkan pelarangan penggunaan beberapa merek krim tangan tertentu, dan setelah melalui pengawasan pelaksanaan yang ketat pada akhirnya mutu produksinya itu dapat dipertahankan kembali seperti semula.

PT GAS ELEKTRO INDONESIA ini membuat tiga macam jenis kompor gas, yaitu tipe TEKNODELUX, SEMIDELUX, dan tipe STANDAR. Secara teknis sesungguhnya ketiga tipe produk itu hampir tidak ada bedanya antara yang satu dengan yang lainnya. Hanya saja tipe TEKNODELUX mempunyai 5 tungku, sedangkan tipe SEMIDELUX dan STANDAR hanya memiliki 4 buah tungku.

Tipe TEKNODELUX dan SEMIDELUX, keduanya memiliki oven yang berkapasitas besar dengan pintu kaca berlapis dua dan dapat mencapai panas 280o Celcius, dilengkapi pula dengan pengamanan gas (safety valve), grill pemanggang ayam yang dipasang sejajar untuk memanggang 6-9 ekor ayam sekaligus dan memiliki lampu penerangan. Kemudian bedanya yang lain adalah penutupan kompornya yang dibuat dari kaca “tempered crystal glass” dengan sistem knock down sehingga memudahkan untuk dilepas dan dibersihkan. Sedangkan untuk tipe STANDAR, ovennya berkapasitas lebih kecil (4 ekor ayam) dan penutup kompornya dibuat dari bahan “enamelled steel”. Karakteristik yang lain semuanya persis sama, antara lain, masing-masing memiliki satu tungku yang dilengkapi dengan “double ring burner” untuk memasak lebih cepat, sistem penyalaan api yang menggunakan electronic ignition, termasuk untuk tungku atas dan oven. Timer 60 menit dengan alarm, dan tersedia dalam berbagai warna pilihan.

Tipe TEKNODELUX dan SEMIDELUX proses pembuatannya dikerjakan di ban 1, dengan kapasitas pada saat ini mencapai 100 buah per jam (35 buah TEKNODELUX dan 65 buah SEMIDELUX), sedangkan tipe STANDAR khusus diproduksi di ban 2 dengan tingkat kapasitas saat ini 115 buah per jam. Tipe TEKNODELUX hanya dikerjakan oleh satu orang setiap saat pada sistem ban berjalan, sedangkan untuk tipe SEMIDELUX dan STANDAR dikerjakan secara berpasangan oleh dua orang karyawati yang duduk berhadapan di setiap pos kegiatan. Cara ini khususnya, terasa amat menolong mengatasi beban kerja pada periode puncak produksi.
Pada periode itu perusahaan merekrut tenaga karyawati perakit tambahan, sehingga sambil terus bekerja, proses pelatihan melalui magang dapat dilaksanakan karena bekerja dengan saling berhadapan.

Masing-masing ban berjalan itu memiliki dua buah tangki pencuci yang diisi dengan larutan pencuci kimia yang diganti setiap setengah jam dan digunakan secara bergantian. Semua bagian dan peralatan yang akan dirakit dicuci terlebih dahulu dalam bak pencuci tersebut dengan menggunakan bucket-bucket dan setelah itu baru didistribusikan ke pos pengerjaan sepanjang ban berjalan tersebut dengan lori-lori khusus. Kemudian pada masing-masing ban tersebut para karyawati itu melakukan pekerjaan perakitan, di ban 1 dikerjakan produksi tipe TEKNODELUX dan SEMIDELUX, sedangkan di ban 2 khusus memproduksi tipe STANDAR.

Setelah proses perakitan selesai kedua ban berjalan itu menyatu untuk melaksanakan proses pengecatan. Proses pengecatan dilakukan secara elektrostatis dalam suatu ruang tertutup. Produk-produk itu digantung pada pegangan khusus dan kemudian dicat dengan menyemprotan dari empat arah secara merata. Larutan cat tersebut diaduk secara otomatis untuk mencapai suatu tingkat kekentalan tertentu dan dengan demikian dapat menjamin suatu proses pengecatan yang merata.

Setelah itu produk-produk tersebut juga dialirkan dalam ruang pengeringan otomatis. Setelah itu untuk produk TEKNODELUX dan SEMIDELUX masih memerlukan satu pos pekerjaan lagi yaitu pemasangan bagian penutupnya yang dibuat dari “tempered crystal glass”, baru masuk ke dalam ruang pemeriksaan visual. Sedangkan untuk produk-produk STANDAR, dari ruang pengeringan itu langsung dikirim menuju bagian pemeriksaan visual.

Setelah lolos dari pemeriksaan visual, maka keseluruhan produk tersebut diperiksa oleh bagian teknik atas unjuk kerjanya masing-masing (performance) dan setelah lolos dari pemeriksaan tersebut baru produk-produk tersebut dipak dan siap untuk diserahkan ke bagian pemasaran.

Dalam beberapa hari terakhir ini, bagian produksi disibukkan oleh laporan dari bagian pemeriksaan visual yang terpaksa harus menolak sejumlah produk tipe STANDAR yang dianggap tidak memenuhi persyaratan. Jenis kerusakan pengecatan yang diamati adalah bopeng-bopeng atau lapisan cat yang tidak sama tebalnya, yang tersebar secara tidak teratur di seluruh permukaan yang dicat.

Kerusakan tersebut menurut laporan bagian pemeriksaan visual terjadi secara periodik dan hingga kemarin sore tingkat penolakan itu sudah mencapai sekitar 10% di atas standar normal (1,5 – 2%)

Pimpinan produksi merasa bingung karena belum dapat menemukan penyebab timbulnya penolakan tersebut, apalagi saat ini ia sedang menghadapi periode puncak produksinya. Dapatkah Anda membantu mereka mengatasi persoalan ini ?

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