Premium Essay

Application Exercise

In: Business and Management

Submitted By DMANDALA
Words 3149
Pages 13
Research Inventy: International Journal Of Engineering And Science
Issn: 2278-4721, Vol. 2, Issue 4 (February 2013), Pp 19-24

Review Paper On “Poka Yoke: The Revolutionary Idea In Total
Productive Management”

Mr. Parikshit S. Patil, 2,Mr. Sangappa P. Parit, 3,Mr. Y.N. Burali

Final Year U.G. Students, Mechanical Engg. Department,Rajarambapu Institute of Technology Islampur
(Sangli),Shivaji University, Kolhapur (India)
P.G. Student, Electronics Engg. Department, Rajarambapu Institute of Technology Islampur (Sangli),
Shivaji University, Kolhapur (India)

Abstract: Poka-yoke is a concept in total quality management which is related to restricting errors at source itself. It deals with "fail-safing" or "mistake-proofing". A poka-yoke is any idea generation or mechanism development in a total productive management process that helps operator to avoid (yokeru) mistakes (poka).
The concept was generated, and developed by Shigeo Shingo for the Toyota Production System.

Keywords— Mistake-proofing, Total quality management, Total productive management.
In today’s competitive world any organisation has to manufacture high quality, defect free products at optimum cost. The new culture of total quality management, total productive management in the manufacturing as well as service sector gave birth to new ways to improve quality of products. By using various tools of TQM like KAIZEN, 6 sigma, JIT, JIDCO, POKA YOKE, FMS etc. organisation is intended to develop quality culture.[2,6] The paper is intended to focus basic concept of poka yoke, types of poka yoke system, ways to achieve simple poka yoke mechanism. It also covers practical study work done by various researchers .
II What Is Poka Yoke?
Poka-yoke is a Japanese improvement strategy for mistake-proofing to prevent defects (or

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