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Beer Brewer

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Submitted By aidan
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Process Design
The Stone’s standard brewing system is composed of a mash tun, a lauter tun, a wort kettle and a whirlpool. They work together and help to finish the main steps of beer brewing which can be divided to Mashing, Lauterring, Boiling, Fermenting and Filtering.
Stone Brewer is boast of its brewing system, not only because they are the efficient and are the import part to the good beer, but also because they always use recycled water for washing and other use in the whole process and they have made a great contribution to the resource saving and environment as well.

Mashing
Mashing is the process of mixing milled grain, especially malted grain with water, and heating this mixture up with rests at certain temperatures in a vat called a ‘mash tun’ to allow enzymes in the malt to break down the starch in the grain into sugars. It usually takes 1 to 2 hours for Stone to mash and during which various waiting periods lead to different enzymes depending upon the type of malt being used, its modification level and the desires of the brew master as well. The activities of these enzymes convert the starches of the grains to dextrines and then to fermentable sugars such as maltose.
Lautering
Lautering is the separation of the extracts won during mashing from the grain. It has two stages: i) wort run-off, during which the extract is separated in an undiluted state from the spent grains, and ii) sparging, in which extract which remains with the grains is rinsed off with hot water.
A lautern tun is adopted by Stone Brewer. It is a vessel with the false bottom which has thin slits to hold back the solids and allow liquids to pass through. The solids, instead of the false bottom, form a filtration medium and hold back small solids, allowing the otherwise cloudy mash to run out of the lauter tun as a clear liquid. The false bottom of a lauter tun is made of wedge

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