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SECTgOHAL OORS D

ONE PIECEDOORS

Before You Start.,. identify your door •follow specific index for assemblyand installation
Sectional D DOt With Curved Track UX gx One Piece Door. Jamb Hardware_ Horizontal Track° One Piece Door, No Track. Jamb Hardware,, One Piece Door. No Track, Pivot Hardware,

.f

/il
DOOR

,,/_,

,,

/
//

//
DOOR

\ \
TRACK
\

\
/ ! TRACK

//

DOOR

9 iNSTRUCTiON Assembly installation ......... ...... INDEX Pg_ 6 Pg, 8

//

//
JAMB HARDWARE PIVOT

iNSTRUCTION Assembly installation

INDEX ......... ....... pg. 6

INSTRUCTION Assembly Installation ...........

iNDEX pg, 6

INSTRUCTION Assembly Installation

INDEX P_ 6

.............. ............

Pg., 14

..........

Pg. 14

Pg 14

COMMON INDEX

:

Warranty ............ Maintenance .........

2 3

Safety Rules Radio Controls

........... ........

3 17

Wiring Diagram ....... Parts Lists .............

20 21

CartonCheck List-SEARS Has packaged your Garage Door Opener in 2 cartons with handles,,_ THE LARGE CARTON 1 Box of Radio Controls 1 1 1 1 Operator assembly (in foam end caps) Plastic light lens Box of rail assembly hardware Owners manual CONTAINS: I 1 1 1 1 Box of chain Curved door arm _,_ ' Straight door arm Bag of installation hardware Handy hints labeF "_J_!Ji_i!#_

THE SMALL CARTON CONTAINS: I Three-section Tee rai!

2 Sections of hanging strap

Sears Garage Door Opener Warranty
FULL When will, the the Garage Door for a period of Opener 90 DAY WARRANTY adjusted day of ON GARAGE and operated repair DOOR OPENER with our instructions, or workmanship Sears in is installed, from the charge,. LIMITED From the 91st day until one year from with Opener, WARRANTY of purchase, when the Garage Door Opener is instatled, fm any in accordance any defect 90 days purchase, in material

Garage Door Opener,

at no

the day

adjusted defective Warranty the United which

and operated parts in the

in accordance Garage Door

our instructions, free of charge. the

Sears will You pay

furnish labor,

replacement

parts

service States., from

is available This state

by simply gives

contacting you specific

nearest

Sears store and you

or service may also

center

throughout rights _L60684

warranty to state.

tegal rights,

have other Chicago,

vary

Sears Roebuck

& Co., BSC 41-3, Sears Tower,

Preparation
DOOROPENER MAiNTAiN THE VALUEOF YOURGARAGE MAINTENANCEAGREEMENT
\ Here is a comparative Agreement chart indicating for the warranty and

Maintenance Agreement

coverage

a Sears Maintenance

....
,'

AGREEMENT l \

.................. Coverage 1 1) Defective 2) Service Parts to replace parts (technical

Years of Ownership 2 3 MA MA

4 MA

W 90 Days Warranty MA

Sears Garage tested Opener for

Door

Openers

are designed, operation service from

manufactured Any Garage time to time, Agreement bills from

and Door The pro m normal

defective 3) Service,

MA

MA

MA

years of dependable may require plus from

however,

and non-technical) and parts for proper not covered warranty necessary operation by the

Sears warranty vides coverage use and from

the Sears Maintenance unexpected of obtaining repair

MA

MA

MA

MA

assures you purchase,, exceptions

the maximum

use possible

your

The only

to the

coverage

provided necessary

by the Sears' because of

Maintenance

Agreement flood,

are repairs wind,

4) Preventive check request

maintenance MA MAiMA MA

at customer's

acts of abuse, fire,

lightning

and freezing.

W = Warranty CONTACT TENANCE
To obtain "Save-A-Call"

MA = Maintenance Agreement AND PURCHASE ASEARS MAIN-

YOUR SEARS SALESPERSON AGREEMENT TODAY! the best service from your Garage

OR LOCAL

SEARS SERVICE CENTER

Door

Opener

and to avoid

needless inconvenience

or service expense,

please use

on Page 23 of this manual

RulesFor Safe Operation
WARNING-DOOR SPRINGS CAN CAUSE FATAL INJURIES° DO NOT ATTEMPT ADJUSTMENTS UNLESS YOU ARE PROFESSIONALLY TRAINED.

t,

Installation

and wiring hinges quiet part and

must conform rollers well

to local building

and electrical

codes., months wilf insure minimum maintenance and

2, Keep door continuing 3,, The only solvent 4, Your with 5o Your

lubricated,

A lubrication the tracks, lubrication

used every three

operation.

Do not lubricate that requires with

of your

opener

is the rail on which

the trolley package., system. replace track-type device°

rides., Clean the rail once a year with

and a clean door must

rag, then

re-lubricate balance

rail grease included operation are weal{, for your wood

in hardware safety

be in good impetus° will provide

for proper

of the opener

It should

travel

up and down

freely

normal new

manual opener

If the door springs adequate open with locking a stout

have a serviceman door (Sectional

them_ door), Existing locks should be made

inoperative° 6, Remove 7,, Before

Pin the door latch

screw or other

disabling

all ropes connected making repairs,

to the garage door. electric power to opener!

disconnect

8,, Do not operate

transmitter Hints

unless garage door is in sight.

g,

Fasten

Handy

label near walt button,,

You'll Need Toels
During assembly and installation of your opener, the instructions will call for use of various hand tools_ Have a stepladder handy, and those tools illustrated below: Hammer, electric drill (also 3/16" and 5/16" drill bits), screwdriver', adjustable end wrench or socket wrench kit, wire cutters, pliers and hacksaw..

Adjustable

End

Wrench Pliers

Stepladder Wire Socket Wrench Cutters

Accessories
Sears stocks many useful accessories for your garage door' opener. They are illustrated below with Sears stock numbers and descriptions:
6545

Extra transmitter for use with the following Sears stock nos, 6550, 65.30, 6551 and 6531., Black with wood grain trim° ORDER BY CODE LETTER°

6528 f4,_ j_,....
J (_-.3) ..... ..

Outdoor Key Switch., Included with best models 6550 and 6551.. Just a turn of the key opens the door automatically from outside when transmitter' is not handy..

6571

Quick-Release Key Lock. In case of power failure on garages without entrances° Wood or metal doors only.

service

6785

Quick Turn Brackets for Garage Door Opener installations with low headroom clearance, Reduces headroom requirement to 2 inches.

6538

Sectionalized T-Rail extension kit. ALlows opener to handle garage doors up to 8 feet high,. Consists of replacement T-Rail section, chain and master link., For use on sectionalized rail models only.

....... J

Hardware
Open the hardware containers and check contents before startingF

Rail Assembly Hardware Box

Chain Retainer Bracket Trolley Master Link Rait Grease

12)

@
Items in this box bly of the T.rail screws size are for assemIHustrated and washers 2 Lock Washers 2 Nuts 3/8--16 3f8" 4 Carriage 1!4'°-20x Bolts 1/2'" 2 Screws 3/8"'-16x7/8" 4 Lock Nuts 1/4--20 nuts, bolts, are actual 2 Washered Screws t Lock Washer 5!162 Nuts 5/t6--18 5116"'-18x9tt6""

Items in this bag are for washers are actual size

instalhng

the opener

Illustrated

nuts.

bolts,

screws,

pins and

INSTALLATION HARDWARE BAG

) _ IiIi_w I__ I_ !_ 1iiii]]]_
Insulated Staples 2 Lock Washers 5/16" 2 Nuts 51t6"

O l 2 Clevis Pins 318"xl -1/t6"

4 Screws 3/8"-t6x7/8"

2 Ftat Washers

4 Lag Screws 5/t6"xl-7!8"

Clevis 318'x3"

Pin

..5__

"-

4 Nuts 3/8-t6

4 Lack Washers 3!8"'

3 Cotter Pins 3132"x3/4-

Handle

'_' Lead Wire Rope

Header Bracket

Door Bracket

-5-

Assembly
Reverse Switch Cover

Step

1

Open Rail Assembly Hardware Box REMOVE SPROCKET COVER FROM OPERATOR: Place operator on packing material to prevent scratching chassis cover. Remove sprocket cover from top of chassis by unfastening screw as illustrated. DO NOT REMOVE REVERSE SWITCH COVER,
Screw Sprocket Cover

ASSEMBLE numbers seated surface

RAIL: as illustrated.

Assemble Square in sections

the

3 Tee rail

sections bolts

by the must be
TEE RAIL SECTION N£1

necks

on carriage

in square holes during

t and 3. Place Tee rail on flat TEE RAIL SECTION N_-2

assembly,. THIS

IS IMPORTANT!

1/4

LOCK

NUT

(KEPS)

SQUARE

CARRIAGE BOLT

HOLES

TEE RAIL SECTION N£3

I/4 X I/2 CARRIAGE

BOLT

Bolt section 1 to section 2, Use 1/4 inch by 1/2 inch carriage bolts, and !/4 inch loci( nuts. Join bolted sections 1 and 2 to section 3, Use 1/4 inch by 1/2 inch carriage bolts, and 1/4 inch lock nuts, CAUTION: DO NOT tighten lock nuts until seated in square holes,, bolt necks are

Step
7/8 inch screws, Tighten
R_:LEASE LEVER

3
Connect the sprocket Tee rail Use 3/8 inch by and nuts as itlust[ated, 3/8 inch lock washers

ATTACH SPROCKET BRACKET: bracket assembly to the assembFed nuts and screws securely.. Make straight certain with sprocket Tee rait,

CAUTION:

bracket

assembly

is aligned

:

_SSEMBL_D TROLLEY

Step
-6-

4
Slide the assembled trolley

INSTALL TROLLEY ASSEMBLY: onto the Tee rait as illustrated,

Assembty
'i6x_t6 LG BOLT

5
ATTACH operator two holes chassis ASSEMBLED on packing in motor an illustrated, TEE material end of to RAIL avoid Tee rail TO with OPERATOR: holes Place scratching place cover,, Align in operator under two washered For convenience, a support

ASSEMBLED TEE RAIL WITH TROLLEY

sprocket bracket Fasten Tee rail to operator with screws 5/16 inch by 9/16 inch Tighten securely,

5/I6

NUT

SCREWDRIV

SPROCKET BRACKET OPERATOR CHASSIS

\TROLLEY BRACKET TROLLEY STUD FLAT END

MASTER LINK INSTALL Tee rai! Slide Thread trolley CHAIN: located Insert a screwdriver back or nail in the hole in
SMALL SPROCKET

about

6 inches

of the sprocket

bracket,,

to this point inch coin nuts onto envelope the trolley included stud Fasten a
LARGE SPROCKET

one of the 5/16 the chain the

one end of

to the fiat end of the t_'olley

stud using

master link from hardware box, CAUTION: Keep kinking Extend back to the the around trolley chain the

in the assembly

the chain

taut

white

unwinding

it to prevent

around small

the idler that

sprocket teeth

bracket, then each

Proceed forward sprocket

sprocket certain

on the operator, from

Make

engage the chain

CAUTION:

Tile

chain

retainer position

bracket during

should assembiy_

be kept

in the

illustrated

MASTER LINK

RETAINER BRACKET DLER SPROCKET
CHiN TROLLEY
J

DC_WASHER _6
STUb

Connect the chain to the chain retainer bracket using the second master tink in the coin envelope Slide the chain retainer bracket onto the chain stud as illustrated Secure it to the stud with the second 5/16 inch nut and lock washer,,

Installation

Step 7
TIGHTEN two 5/16 THE CHAIN: Tighten the chain by adjusting the inch nuts on chain stud de_ignated"inner" and "outer"
Chain

as illustrated,, Chain is propmty tightened when it is approximately 1/2 inch above the base of the Tee rait at its midpoint between CAUTION: idler sprocket and the operator

Keep the chain from twisting as nuts are turned Remove screwdriver or nait from Tee rail

/
Base of Tee Rail

REPLACE SPROCKET COVER REMOVED

IN STEP 1,

Assembly statlation

of the garage door now begins+ Refer

operator to

is complete

in-

Pages t4-17

for in-

stallation on one-piece doors, With Step 8 below, begin installation on sectional doors with curved track,

Step
GARAGE HEADER

8

POSITION AND INSTALL HEADER BRACKET. Opener" hardware in plastic bag will be needed in the following steps,, Determine vertical center" line of garage door+ Extend this onto garage header wall above door+ Position header bracket centeron-center with this line at height approximately 2 inches above the high arc point (this is high point of travel of top edge of door as illustratedL Mark either' pair of bracket holes - vertical or horizontal on header" watlo Drill 3/16 inch pilot holes and instatl bracket with 5/16 inch by 1-7/8 inch lag screws,. NOTES: t, When headroom is not sufficient for 2 inch clearance, the bottom edge of bracket may be placed at high arc height. Bracket can also be attached to the ceiling+ 2,, The header bracket must be rigidly fastened to the header' walt or ceiling. Reinforce the wall or ceiling with a 2 x 4 if necessary. & If it is necessary to fasten the header bracket to the ceiling, use the horizontal (left and right) bracket holes°

" +._ HEADER BRACKET _"_

LAG SCREWS

Step

9

PIN

ATTACH RAIL TO HEADER BRACKET: Place operator on packing material° Raise Tee rail until sprocket bracket joins header bracket, Align the bracket holes, Attach with 3/8 inch by 3 inch clevis pin, Secure with cotter pin+

PIECE

OF'

Installation

POSITION

THE

OPERATOR:

Raise operator

onto

a stepladder, of

Open the garage door,, Place a 2x4 on edge along top section door, Rest the Tee rail on the 2x4 as illustrated NOTE:

A 2x4 is convenient for establishing an ideal door-torail distance, It is not a necessity where headroom is insufficient,, weight doors, Take precautions with against windows, damaging light and doors

SECURE tration)

THE between

OPERATOR: operator

Measure and joist,

distance

("L"

in illussup_J

or other

garage roof

port Cut both pieces of hanging bracket just beyond selected holes Notch bracket ends with hack saw.. Bend ends to form desired Drill with NOTE: angles,. Fasten inch inch pilot hanging holes brackets in roof to operator supports, chassis with brackets

3/8 inch by 7/8 3/t6 5/16

inch screws, and 3/8 inch nuts and lock washers., Fasten lag screws., bottom Use tube surface of Tee rail before pro-

Lubricate ceeding,

of rail grease included

in the hardCUT

ware package

BEND AS

Step
Flat Washer FASTEN center below), either
Reinforcing Board

12
BRACKET: vertical ears bracket diameter Place center with line top door bracket of center-ondoor stile} Mark where inside of door rollers bracket (also see note holes on door, or left and right holes in door

DOOR with Align

top 5/16

and bottom, inch

Drill

(or center

Carriage Bolt

door bracket holes were marked_ Bolt bracket in place with two 5/16 inch by 2_t/2 inch carriage bolts, and two 5/16 inch
Door Bracket

loci< washers and nuts,,

NOTE : Use center stile on aluminum or light steel doors, Where this is impractical; use the heavy flat washers between bolt head and door, In such case also, REINFORCE THE INSIDE OF THE DOOR WITH A BOARD 1 INCH THICK, 6 INCHES WIDE AND ABOUT 12 INCHES LONG,

-9-

installation

Step
DETERMINE cord through plastic end through Remove hole

1:3
DOOR ARM LENGTH: Thread one end of nylon other a knot with red handle carrying and secure with strap from knot,_ Thread Secure door in release arm of trolley,

/ Cotter Pin --

-x

Release Arm _-%---- Clevis Pin

Straight

straight

a_m,. Place

ti
Door

Door Arm

one end of straight door arm in slot in trolley and fasten with 3/8 inch clevis pin and cotter pin,. Fasten short end of curved door pin arm to door bracket with 3/8 inch clevis pin and cotter

/

Curved Door Arm

o Push the garage door to "closed tight" o Bring the two door arm sections together If holes (in each section) line up, join the sections with two 3/8 inch by 7/8 inch bolts, lock washers and nuts. PUT BOLT HEADS ON STRAIGHT DOOR ARM SIDE Select bolt holes as far apart as possible to increase door arm rigidity,, DO NOT USE MORE THAN ONE SLOTTED HOLE,
318"" Nut

31a- \@_
Lockwasher

318"' x 7/8-' Bolt

If door arm holes do not line up when the two sections are brought together, cross the door- arms in scissors fashion (see illustration) until a pair of holes (one in each section) line up, insert a 3/8 inch by 7/8 inch bolto Secure "finger tight" with lock washer and nut,

-- Straight Door Arm

• •

Pull the emergency Bring the door both bolts,.

release cord to disengage together

trolley,, with

arm sections

and bolt securely

NOTE:

Sears Keylock

Release accessory access

No., 64-6571 for ga[ages

provides without a _ Door Arm

an outside emergency service entrance door',

-10-

instaJlation

COD_ o LABEL

SIGNAL CODE LABEL

CAUTION:

RECEIVER MUST SMALL

OR

ADDITIONAL OUT

PUSH OF THE

BUTTON REACH OF

BE MOUNTED CHILDREN.

OPENER TERMINAL BLOCK

ooi
BELL WIRE
SH BUTTON

INSTALL RADIO RECEIVER: There are installation flanges at both ends of the receiver, Attach the receiver to an interior wall with the wood screw, s provided. A convenient lois alongside the service door When installing more than in a garage, far apart)° terminal flange and the using operator.. wires wires strip Use bell is located wire 1/2 just above inch of the bottom from place them as far apart from as possible to interference (also keep wires receivers to garage

garage cation prevent door The

one receiver operator receiver

attachment receiver Extend receiver tf the after lower

in hardware on back and down

bag to connect insulation the end of operaton. wall to the

Remove

wire ends.. Connect

to terminals

ir , k.... t t4K]UNTING FLANGE

across the ceiling

insulated

staples provided° power, from the unit, the door check opens for or closes button a short by on

connecting not front (under face

electric operate of

itself,

or does

receiver

push

in the

belt wire

staples,

for example)., can be activated push button° by a transmitter Push button feature, on the radio side of signals° or the signal, will

RECEIVER TERMINAL BLOCK The garage door opener or from the receiver override NOTE: those from A special the door signals

a transmitter security can not switch

as a safety

is provided is in the from by external

the receiver,. When the switch be opened The opener can be activated receiver push button,

LOCK

position,

a key switch

CONNECT locking plug the

ELECTRICAL on door attached

POWER: electric

First, cord

make into

certain a

all

devices

have been removed

or disabled.

Then, 3-wire

3-pronged

receptacle, If permanent as follows: I, Remove operator 2, Remove 3,, Make vided CAUTION; the wiring is necessary to meet local codes, proceed o electrical chassis° attached 3-pronged cord, through the hole proGR£EN LEAD

connection

cover

plate

from

back

of

permanent

connection

in the top of the operator. IT IS EXTREMELY UN IT BE GROUNDED LEAD MENT.. PROVIDED Install a shut-off IMPORTANT USING THE IN THE WIRING switch THAT THE GROUNDING COMPART-

in the line.

-tl-

justment

Step door if

16
LtMITS: Run the opener through a comcycle. Adjustments are not needed when completely. completely, lengthen door arm as

ADJUST OPENER ptete up and clown

opens and closes does not

door

close

required, A,. Run door in UP direction. If it does not open enough, Proceed as follows: limit

nut adjustments CAUTION: Bo Remove ward from

are necessary. power screws

Disconnect 4 cover chassis.

before

cover is removed,. and slide cover for-

as illustrated

C. Adjustments or' down tion),, The

are made limit

by turning

large plastic the motor which

limit

nuts up SCREW_-20

a threaded

shaft just

behind bracket

(see illustraholds the nuts _/TO

nut retaining

in place must be loosened CAUTION: Do not run

before

nuts can be turned. limit nut bracket is

/
REMOVE COVER

opener

before

secured in original positiom

1. 2. 3. 4.

The top nut controls closing limits_ The bottom nut controls opening limits.. One turn of the limit nut equals 3 inches of trolley travel. All adjustments require complete turns. Loosen limit nut bracket screw..

D,. TO MAKE ADJUSTMENTS: Slide bracket to the left

1. To increase UP limits-turn bottom nut upward. 2. To decrease UP limits-turn bottom nut downward 3. To increase DOWN limits-turn top nut downward° 4_ To decrease DOWN limits-turn top nut upward.. 5. These procedures may require repetition before adjustment is complete.. E. When adjustments are complete, slide bracket to its original position and TIGHTEN SCREW SECURELY before applying power'. F.. Replace cover and 4 cover screws. Reconnect power_ CAUTION: After an adjustment, power is turned on. the motor will run when
\ \
_

TURN NUT ONE COMPLETE REVOLUTION FOR 3 _ OF TROLLEY TRAVEL

LIMIT NUT RETAINER PLASTIC NUT SHAFT

If door reverses at end of downward travel, the door arm is too long. Shorten it one set of holes _ a time until reversing ceases. During limit nut adjustment procedure, if door reverses before completing travel cycle in either direction, also check: 1.. Excessive binding of door (check manually and correct).. 2. Force adjustments are too light_ Refer to Step 17..

\

!

[

_1_ \

DOWN

LIMIT -:;--

CAUTION:

If the limit

door opener

is installed

on a door

with a height greater than 6 feet, the "UP'" must be adjusted.

-12-

ustment

ADJUST

DOOR

FORCE:

Determine

that

door

force

is not ex-

cessive in down direction.. Grasp the door handle or the bottom of the door as it is about halfway through downward travel.
/

Normally

the door

should

reverse

by this

action.

If it is hard to hold, or doesn't reverse, loosen the clown screw one turn at a time until the door reverses normally. CLOSE FORCE ADJUSTMENT SCREW means it will not reverse at the end of obstructed. a travel cycle, reverse when moderately

force This

and will

A. Adjustment as illustrated. ing door)° next opens labels

screws are near center "Close" "Open" to and screws. closes force force Turn without screw screw

of upper is on left by

chassis side. half

flanges Refer to

is on the right

sicle (facturns until

clockwise reversing

\

door

B Tighten climatic

adjustment changes.

screws

an added

half

turn

to allow

for

CAUTION:

Door force hardware.

is not to compensate for faulty door

\

OPEN FORCE ADJUSTMENT SCREW

Step 18
INSTALL Light off turns LIGHT AND about Service" bulbs bulbs squeeze LENS: Install when bulbs a light bulb* in socket. It will turn if
USE IOOWATT BULB 60 WATT BULB MODEL 139 65300 13965310

on automatically

opener after

starts.

automatically "Rough

90 seconds

the opener

stops,

available,

should

be used.

*Use 100 watt 60 watt LENS: Gently

in Model in Model

t39 653000 139.653100 tabs in slots in chassis. into place., To
_--'_-_

lens and insert

_'_""_

LENS

Release pressure and lens will snap remove lens, reverse this procedure

-13

-

One Piece Door Installations
One Piece Door° Jamb Hardware° H orizonta| Track. Highest Point

Step 1
DOOR BRACKET: (Hardware in plastic be needed in the following steps). Determine vertical center line of garage door, Position door bracket center-on-center with this line at leading edge of top of door (see illustration), holes. Drill 5/16 inch holes through Mark outer door top, bolts, lock

5/16" LOCK WASHER

_

ofir_ave _

,,,_. . ....... INSTALL bag will

LEADING TOP OF DOOR \

DOO\\_\

///

TRACK

Fasten bracket with washers and nuts,,

5/16

inch

carriage

5/t6'

CARRIAGE BOLT

INSTALL center One Piece Door° No ]rack. Hardwares, Highest Point of of Travel Jamb line

HEADER of door

BRACKET: onto garage

Extend header wall

vertical above

door. Reinforce bracket support,

header wall if necessary for header A 2x4 or 2x6 will suffice,. Posi-

tion the header bracket according to door type and its arc of travel (see illustrations at left edge of page)°

I h

A_

//

//
DOOR

/i/

4

One-Piece Door Without Track: Open door to highest point of travel, Measure distance from top of door to floor,, Subtract actual height of door (top to bottom), Remainder is door rise (see column 1 of adjoining chart), Refer to chart for' setting height of header bracket above door, Place bracket at referenced height and center-on-center with extended vertical center line of door, Mark bracket holes, Drill 3/16 inch pilot holes, Fasten screws. _ H_'AD_R BRACKET _

LAG

SCREWS

Door'

Rise

Location Bracket

of Header

In Inches Up to 4 4 to 8 8 to 12"

bracket

with

5/16

by 1-7/8

inch

Iag

Above Door' in I riches 10 15 20

JAMB HARDWARE

B_ One-Piece Door With Track: Position header bracket center-on-center with extended vertical center line of door and approximately 2 inches above the horizontal tracks, Mark bracket holes on wall Drill 3/!6 inch pilot holes.. Fasten bracket with 5/16 by 1-7/8 inch lag screws,

One Piece Boor,, No Track. Pivot Hardware, Highest Point of Travel

*if door rise is greater than 12 inches, or if low ceiling clearance doesn't allow positioning header bracket as shown in column 2 above, use the remote installation procedures on Page 17.

/

//

Step
DOOR

3

\,
//

ATTACH RAIL TO HEADER BRACKET: Place operator on packing material.. Raise Tee rail until sprocket bracket joins header b_acket. Align holes.. Attach with 3/8 inch by 3 inch clevis pin. Secure with cotter pin..

PIVOT

-14-

One Piece Door InstaHiations

POSITION A

THE

OPERATOR: Door Without Track: Raise motor end

One-Piece

of opener to a height equal to door bracket with door open. Support opener with stepladder. For maximum efficiency, do not secure the operator more than 2 inches higher than this,.

B One-Piece

Door

With

Track:

Raise motor

end of hori-

opener to height above and paraflel to zontal tracks.. Support it with stepladder.

\\-\\,

_

HEADER

BRACKET

SECURE

THE

OPERATOR:

Measure

distance

("L"

in iIfustration) between operator and joist, or other garage roof support., Cut both pieces of hanging brackTRACK et just beyond selected holes,. Notch bracket ends with hack saw. Bend ends to form desired angles. Fasten hanging brackets to operator chassis with 3/8 inch by 7/8 inch screws, and 3/8 inch Iock washers and nuts Drill 3/16 inch pilot holes in roof supports Fasten brackets wlth 5/16 inch lag screws.

NOTE:

Lubricate proceeding. in hardware

bottom

surface

of Tee rail before

Use tube box,

of rail grease included

STR UCTURAL-_ MEMBER

!;l
HANGING

P
INSTALL Page 11, RADIO RECEIVER: Refer to Step 14

\
BEND AS NECESSARY

Step
CONNECT Page 11.,

?
ELECTRICAL POWER: Refer to Step 15,

-15-

One Piece Door Installations Step 8

SET OPENER LIMITS: (1) Using the radio controls, run trolley back to the "up" limit near motor end of unit, Disconnect electric power, Remove 4 cover screws and slide cover forward from chassis as illustrated_ (2) Adjustments are made by turning large plastic limit nuts up or down a threaded shaft just behind the motor (see illustration), The limit nut retaining bracket which holds the nuts in place must be loosened before nuts can be turned° CAUTION: Do not run opener before limit nut et is secured in original position_ nut controls nut of limit closing limits, limits. brack_TO'REMOVE COVER SCREW _-20

• • = •

The top

The bottom One turn travel, All

controls nut require

opening equals

3 inches of trolley turns,, limit nut bracket
TURN NUT ONE COMPLETE REVOLUTION FOR 3'* OF TROLLEY TRAVEL

adjustments

complete Loosen

TO MAKE ADJUSTMENTS: screw, Slide bracket to left,.

(3) Reset top nut (down limit) (counterclockwise).. Reset bottom nut (up limit) (clockwise), Slide screw,, 6 turns 3 turns

to to

right left

limit

nut

bracket

to

right

and

tighten
SCREW/

LIMIT NUT RETAINER BRACKET PLASTIC

Replace chassis cover,, Reconnect power. CAUTION:After when an adjustment, power is turned the motor on,. wilt run O 0

NUT

SHAFT

OOWN

L_MIT

Step

9
CAUTION: If the door opener is installed on a door with a height greater than 6 feet, the "UP" limit must be adjusted.

CONNECT DOOR ARM: Thread one end of nylon cord through red handle and secure with knot. Thread other end through hole in release arm of trolley. Secure with knot,, Remove plastic carrying strap from straight door arm., Using 3/8 inch clevis pin, connect one end of straight door arm and door bracket. Secure with cotter pin, Use other 3/8 inch clevis pin to connect short end of curved door arm to tro!ley,, Secure with cotter pin.. Close the door tight, Bring the two door' arm sections together,. Bolt the sections if the holes line up,. Use 3/8 inch by 7/8 inch bolts, and 3/8 inch lock washers and nuts, Select bolt holes as far apart as possible to increase door arm rigidity, DO NOT USE MORE THAN ONE SLOTTED HOLE

5/16" LOCK WASHER

5t16" NUT

,318""NUT

WASHER

_//_

/

/
5tl 6" CARRIAGE BOLT 3/8" BOLT

/

If the door arm holes do not line up to permit bolting, follow the instructions in Step 13, Page 10.

-16 -

One Piece

oor Instal

Otis
ADJUSTMENTS: If, after installation not open or close satisfactorily, follow and 17 on Pages 12 and 13,, of opener, door does adjustment steps 16

P
INSTALL LIGHT AND LENS: Refer to Step T8, Page 13,

REMOTE
IdIGH POINT or- TRAVEL CE I LING SUPPORT HEADER BRACKET

INSTALLATION

PROCEDURES
REMOTE INSTALLATION PROCEDURES: (1) Fasten

header bracket to a suitable support on ceiling (a 2x4 or 2x6 reinforcing plank nailed to joists, for example), Tile support location should be the most convenient in line with the door bracket and further inside the garage than tile highest point of door travel. (2) Follow procedures of Steps 3,4,5,6, and 7 by which

[_<
!
I t DIAMETER THIN WALLEO EMT

garage door opener is fastened to header bracket and ceiling Increased distance between trolley and door bracket is joined by 1 inch thin walled electrical metallic tubing (EMT) conduit available at most electrical supply or hardware stores, (3) Run trolley to "Down" limit,, Close door, Measure distance bracket between holes for door arm clevis and trolley Subtract 24 inches,, pins in door

LJ

m

'\o o o o o o__...2jo _cuT AsREQ'D--J

o o o

Remainder is desired length of EMT,, Cut EMT length. Insert long end of curved door arm, and one straight door arm into ends of conduit at least 4 Flatten EMT at each end where bolt hole is needed taching to door arms, Drill 3/8 inch inch by 7/8 inch screws, and 3/8 inch

to this end of inches,, for at-

holes, Fasten with 3/8 lock washers and nuts,,

Radio Controls
1 The radio control has two basic components:

=' A portable automobile

transmitter

which

sends a coded

signal from

an

TRANSMITTER

RECEIVER

= A receiver which is attached to a garage wall. It receives the coded signal, and activates the garage door opener.. FOR SERVICE DO NOT ATTEMPT REPAIR OF RADIO on
CovBr

CONTROLS, If service page 23 of manual,

becomes

necessary, see instructions

2 THE TRANSMITTER
= The transmitter, including contained in an attractive, is provided transmitters garage a battery and push button switch, is high4mpact plastic case, A metal clip unit to an auto sun visor, Separate in each of the vehicles using the "_ I ,'_ ".L ..... Battery

for attaching the can be installed

3 THE
The weather weather mercury

BATTERY should operate To avoid for a time is installed equal to its normal failure, shelf replace fife (approximately it at least once temperature conditions° failure batteries unexpected battery operation. as indicated in accompanying illustration

Clip one year), a year. extremes There This may o battery

be shortened of
O

by cold F,

is Iess possibility

if a new battery

in autumn,

In regionswhere

are below 0

F, and above 90

assure the most reliable cover cover,

TO CHANGE new battery

BATTERY-Remove to connector. Replace

Disconnect

battery

from

connector.

CEip

-17-

Radio Controls
SEARS DiG|TAL
The coded switch ranged signal in Sears Digital Radio Controls is a flat blade screwdriver block., into Changing 5t2 Choose your own code by changing the ON-OFF position of only

RADIO CONTROL easily without of ON-OFF the aid of a serviceman,, switches numbered code different position makes an entirely

PAT PUEOFOR A
The only tool needed 1 through 9 on the code can be arThe 9 switches

can be changed one switch

code combinations,

OPENING THE RADIO CONTROLS
FIGURE 1

RECEIVER
STEP 1 Remove receiver cover by gripping top lip of cover with ends of fingers and pulling outward (Figure 1) Do not move printed circuit board compo nents STEP 2 Disconnect connector the two wire, 24 volt, AC

from the receiver (Figure 2)

FIGURE

2 FIGURE 4

TRANSMITTER
STEP 3 Remove visor clip from back of transmitter by prying it away from the case., Remove the screw (Figure 3), STEP 4 Carefully turn transmitter case over (with pushbutton up} Remove top of transmitter case (Figure 4), Be careful, Do not move circuit board components

FIGURE

3

HOW TO CHANGE THE CODE SWITCHES
FIGURE 5

STEP 5 Place the receiver cover with
_@_: _:;,::_i_ ,

its printed

circuit board alongside that of the transmitter (Figure 5),. Code switch blocks should be at the bottom (right side up for reading)., STEP 6 Use a pencil or smewdriver to change

switch positions (Figure 6). To change a code, press one or more switches either ON orOFF, Changing at! switches to OFF wil! constitute a code FIGURE 6 IMPORTANT tional into mitter,. NOTE: The new code setting the door, receivers on some must be exactly the the same in both AC connector the receiver and transmitter, (Down position),. also, in any addicover back transReassemble

transmitters

used to operate instruction

Reconnect (built

to the receiver be unlocked

and snap the receiver

piace,_ The lock switch Please keep this

into side of case) must reference,,

sheet for future

-18-

TRANSMITTER

RECEIVER

r

CODE LABEL SIGNAL

I

CODE LABEL

OPENER TERMINAL

ooI

BLOCK

BELL
PUSH BUTTON

WIRE i

RECEIVER

TERMINAL

BLOCK

FLANGE

Parts List
KEY NO, PART NO, [JESCRIPTION

RECEIVER
1 2 IB1436 IA1385S IAI385Y IA1492 Receiver Receiver case assy. circuit board or with cover (Specify S Receiver cover

J3

TRANSMITTER
4 5 6 7 IA1489 IAI138S lAII38Y 2B126 57-6423 Case assembly Printed circuit board (specify S or Y) Clip,visor Battery, 9 volt

-19-

Wiring & Specifications WIRING
LINE

DIAGRAM
60Hz
CONVENIENCE OUTLET(X) WHt

117 V AC

NEUT.

_,,C_r
I I BUTTON LAMP DELAY SWITCH

,'¢7

YEL

CRK.

fiRK,

PSC MOTOR iMPULSE W/THERMAL OVERLOAD

..=J RELAY

j

DOWN LIMIT 0 REVERSE DISABLE I I I UF 270 .rz CLASS BLK

OBSTRUC SWITCH

LSW_TCH j

q t 24vAC
YEL L

I I
-J BLK

NOTE

:

I 2

PARTS(X)AND(Y)ffOT SOME VERSIONS

USED _N ALL OF MANUAL RESET

MODELS SUTTON HAVE TERMINALS 2&3 REVERSED

MOTOR
Type Speed Volts Cur_nt ..... ..... t/3 HP capacitor run (Model 139.653000) 139653100) Speed Reduction Drive Lubrication Length Trave! direction directions Autoon Door up and down protector adjustment and low nuts shaft key switch or Length (overall) voltage Linkage Lamp ,, of Travel Rate , , , 1/4 HP capacitor run (Model t,0OO rpm t t7 VAC 50/60 Hz 4 5 emps 26 amps (Model (Model 139653000) 139653100)

DRIVE

MECHANISM
8, 1 : 1 and two piece Drive trolley shaft on steel bronze

Belt and pulley Roller chain Tee rail Motor oifite 0 6 On 8 self feet

lubricated

bearings 8 inches when door per second in travel stop pull cord trolley off approxio

SAFETY
Personal ....... Pushbutton matic door obstruction Mechanical Electrical Limit Limit ........ ......... ......... .... Independent Motor' reverse in down reversal both

starts

mate]y

90 seconds after "'L" arm

Adjustable release

overload

Device

pushbutton wiring Circuit actuated by limit Traveling Low radio nuts on sprocket pushbutton,

DIMENSIONS
10½ feet Headroom Required, Weight ...... 2 inches 60 pounds

Adjustment .......

StertCireuit

voltage cent! el

- 20-

pair Parts
Rail AssembBy
2O

10

11 _

11> ji PartsList
12_
KEY NO. I 2 3 4 5 6 7 8 9 iO II 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 PART NO. 146A19 12A129 146A30 133A29 216A26 IA452 171A88 171AZ4 183B35 IA955 146A21 91A7 26A39 I09AII IA1428 IB1435 133A87 2B123 171A191 183B36 171A184 133A28 216A25 12A197 178B22 178B23 12B198 DESCR IPT ION Pin,cotter Bracket,header Pin,clevis,3/Sx3 Nut,3/8-16 Lockv, asher,3i8 Sprocket bracket assy. Screw,hex,5i16xl-7/8 Screw,hex,3/8-16xl Tee rail,header end Trolley,outer assy. Pin,clevis,3!Sxl-I/16 Handle,pull release Rope,braided Master link,chain Roller,chain assy° Trolley,inner assy. Locknut, I/4-20 Tee rail,center brace Carriage bolt, I/4-20 Tee rail,motor end Screw,Sems,5/16-18xl/2 Nut,5/16-18 Lockwasher,5/16 Bracket,cha in retainer Strap,door arm,straight Strap,door arm,curved Bracket,door

_6

4

\
I 8

7

/

- 21 -

Repair Parts

ChassisAssemblyParts List
KEY f'lO. I 2 3 4 5 6 7 8 9 I0 II 12 13 14 15 16 17 18 19 20 21 22 23 ,_2.4 25 26 27 28 PART IlO, DESCRI PT _Of'i
Screw,BFx3/8 Cover,reverse Cover,sprocket Screw,hex,BBx3/8 Shaft and Washer,shim, "E" sprocket I/2" i diet _v¢itch adjustment D. xi"O.O.x 010 assy assy I .D Swi'!'Ct_

58

3-L L_ .__=___r5_ 2 _.__]5=._,8 -

....1455 ............ '_-"-_II _

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