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4.0: ECONOMIC ANALYSIS

The economic evaluation for build a new plant can be divided into four sections which are: 4.1) Estimation of Capital Costs 4.2) Estimation of Manufacturing Costs 4.3) Engineering Economic Analysis (cash flow and break-even point) 4.4) Profitability Analysis

4.1: Estimation of Capital Cost Based on 2001

Equipment | Cp˚ (RM) | Fp | FM | FBM˚ | FBM | CBM˚($) | CBM ($) | Reactor ( R-101 ) | 915.00 | 78.2 | 3.2 | 4.07 | 457.57 | 3724.05 | 418676.55 | Stripper | 87150.62 | 70.55 | 3.2 | 4.07 | 413.13 | 354703.02 | 36004535.64 | Sep 1 | 63312.21 | 7.8 | 3.2 | 4.07 | 47.68 | 257680.70 | 3018726.17 | Sep 2 | 47470.97 | 1.59 | 3.2 | 4.07 | 11.51 | 193206.85 | 546390.86 | Evaporator | 213538.55 | 1.59 | 3.2 | 4.07 | 11.51 | 869101.90 | 2457828.71 | Heat Exchanger | 29088.52 | 55 | 3.2 | 3.29 | 274.54 | 95701.23 | 7985962.28 | TOTAL | 1 075 | 11.14 | 3.2 | 4.07 | 6.269 | 32 553.24 | 50 141.59 |

Equipment | Cp˚ (RM) | Fp | FM | FBM˚ | FBM | CBM˚($) | CBM ($) | Reactor ( R-101 ) | 915.00 | 78.2 | 3.2 | 4.07 | 457.57 | 3724.05 | 418676.55 | Stripper | 87150.62 | 70.55 | 3.2 | 4.07 | 413.13 | 354703.02 | 36004535.64 | Sep 1 | 63312.21 | 7.8 | 3.2 | 4.07 | 47.68 | 257680.70 | 3018726.17 | Sep 2 | 47470.97 | 1.59 | 3.2 | 4.07 | 11.51 | 193206.85 | 546390.86 | Evaporator | 213538.55 | 1.59 | 3.2 | 4.07 | 11.51 | 869101.90 | 2457828.71 | Heat Exchanger | 29088.52 | 55 | 3.2 | 3.29 | 274.54 | 95701.23 | 7985962.28 | TOTAL | | | | | | | |
Sample Calculation for Estimation of Capital Cost Equipment used: Reactor( R-101)
Stainless steel
Height = 10
Diameter = 5
Volume = (π/4) D2 H = 196. 35 m3
Purchased Equipment Cost, C0p
From Table A.1, Equipment Type | Equipment Description | K1 | K2 | K3 | Capacity, Units | Min Size | Max Size | Reactor | Autoclave |

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