Premium Essay

Mushroom Factory Case

In:

Submitted By NiketaP
Words 3153
Pages 13
1

THE MUSHROOM FACTORY
The following case is an in-depth look at the events in the Accessories D e p a r t m e n t of the Esco Company, a Midwest manufacturer, during a period of rapid change.

Source: This case was prepared by Alex G. Dompkowski, Otto A. Gearhart, Jr., and Roberta P.
Marquette, under the supervision of Theodore T. Herbert. The case is not intended to reflect either effective or ineffective administrative or technical practices, but was prepared as a basis for class discussion.

Overview The Accessories Department of the Esco Company produces specialty industrial items which complement the company ' s high volume standard products. The department was originally structured on a product basis, with Accessories having complete control and responsibility over its products from their inception through production, including customer service and customer relations. During 1972 this arrangement was changed and two groups were forme d--pr oduct engineering, and manufacturing engineering. T h e product engineering group maintained responsibility for product inception, production of prototypes, and production start-up. They also handled customer service and relations. T h e manufacturing group handled the products during the production stage. To complicate problems further, in 1973 the company purchased three small manufacturing plants and began phasing the manufacturing process out of the home plant. T h e manufacturing group had responsibility for transferring operations to the newly acquired factories, essentially phasing themselves out of their jobs. During this period a great deal of damage was done to the morale and working efficiency of the original parties involved. In 1971, approximately one year later, the original decision was reversed and the Accessories Department was put back on a product-oriented basis. Unfortunately, before events had a

Similar Documents

Premium Essay

Masrm

...Productivity Through GP 4. CASE STUDY : MUSHROOM CANNING Mr. Augustine is the owner of Jaya Canning Factory. He produces canned mushrooms for export to Japan. Raw materials come from the countryside in 50-kg bags. The mushrooms are weighed and then soaked in water to remove big particles of soil and sand. After that the mushrooms will be washed in stainless steel drums 3 times. They are then steeped in 3% brine solution. The mushrooms will then be boiled for one hour at 100°C and then cooled down by spraying water over them and steeping them into water. After that the mushrooms will be manually checked to separate the spoiled ones. They are later washed one more time prior to canning. The cans will be weighed and filled with brine solution (2% brine, 0.1% acetic acid). They will be heated for air removal and then closed. The cans are now washed and heated for pasteurization. They are cooled down by water and packed for distribution. The factory has already built a wastewater treatment facility to treat their wastewater with the capacity of 160 cubic meters per day. During operation the neighbors often complain to the factory about the bad smell and bad water quality discharged from the factory. And sometimes it has got a warning from officers from the Department of Environment. Mr. Augustine, owner of the factory, wants to solve this problem and has contacted Dr. Tay from Singapore to make a new design of waste water treatment plant so that the factory will be able to treat their...

Words: 4143 - Pages: 17

Premium Essay

Operations

...Case Study #1 Written Assignment Kimberly McFarland MT435 Operations Management Kaplan University Date: 7/9/2014 Introduction As a consultant for KU Consulting I am going to take a look at Albatross Anchor’s operations. I am going to take a look at their cost structure to see where they can take a closer look at their capacity to see how they can maintain maximum output. I am going to look at their manufacturing process to see how quickly they can produce their anchors. I want to see how flexible Albatross Anchor is at filling their orders for their anchors. I want to take a look at their outdated technology to see how they can maybe update their technology to help the factory run more smoothly. Next I will take a look at how Albatross Anchor can work on their layout. In doing this I want to see how they can utilize their capacity and have a better layout for the factory. I also will look to see how Albatross Anchors can better serve their customers or answer any questions their customers may have. Lastly I want to look at two separate processes for manufacturing the bell/mushroom anchor to see what one is a better process for Albatross. Question 1 Based on the information presented in the scenario/case study discuss Albatross Anchor’s competitiveness in relation to (please address all items in the below list and provide support for your conclusions): 1. Cost a) Cost or Production: In looking at the cost of production for Albatross Anchor you need to keep in...

Words: 765 - Pages: 4

Free Essay

Mushrooms

...Although mushrooms have at one time been used as a staple food in some parts of Russia and South America, and they have been served as the main dish during mushroom seasons in Africa, they are generally considered only as an ingredient or complement to various dishes-rather than as a daily vegetable. However, mushrooms have been and will be increasing in importance as a source of food because they have a pleasing flavor, fine texture, adequate protein content (Crisan and Sands 1978), and health benefits (Mori 1974). The demand for mushrooms in some industrialized countries has increased threefold during the period 1965-1975 (Delcaire 1978). As people become wealthier, their consumption of mush-rooms increases. In 1977, the total per capita consumption of Agaricus mush-rooms in West Germany was about 12 times that of the world average. It is hoped that in the near future mushrooms can be cultivated widely just as other common vegetables are. 虽然蘑菇在同一时间都被用来作为俄罗斯和南美一些地区的主食,并已在非洲的蘑菇季节期间作为主盘供应,他们通常被认为只能作为一种成分或补充各种菜肴而不是作为日常的蔬菜。然而,蘑菇已被作为食物来源的重要性将越来越大,因为他们有一个可喜的味道,质地细腻,足够的蛋白质含量(克里桑和金沙1978年),以及健康的好处(森,1974)。 1965年至1975年期间,(Delcaire1978),蘑菇在一些工业化国家的需求增长了三倍。随着人们越来越富裕,他们的消费增加的蘑菇房。 1977年,在西德的人均总消费的双孢蘑菇的客房,是世界平均水平的12倍左右。希望在不久的将来蘑菇可以广泛种植其他常见的蔬菜。 WHAT ARE MUSHROOMS? Mushrooms belong to the group of organisms known as filamentous fungi. Be-cause all fungi lack chlorophyll, they cannot get their energy, as green plants do, directly from the sun. They must obtain their nutrients from waste products...

Words: 1587 - Pages: 7

Premium Essay

Mushroom Factory

...University of the West Indies Cave Hill Campus Department of Management Studies Faculty of Social Sciences MGMT 2008: Organizational Behaviour TABLE OF CONTENTS Background Problem Statement Analysis 1. Major Issues BACKGROUND The Mushroom Factory focuses on an in-depth look at the events in the Accessories department of the ESCO Company. The Accessories Department produces specialty industrial items which compliment the company’s high volume standard products. This department was on a product basis with complete control and responsibility over its products. However, this changed in 1972 and two groups were formed: product engineering and manufacturing engineering. Product engineering maintained responsibility for production inception, production of prototypes, production start-up, customer service and relations while manufacturing engineering had responsibility for handling the products during production stage. Further, in 1973, the company purchased three small manufacturing plants which had responsibility for transferring operations to newly acquired factories. Later on, Accessories department was put back on the product basis. Unfortunately, before events had a chance to smooth out, the Esco Company was merged with another division of the parent company and the frequently encountered “housecleaning” of middle and upper management positions began. Before the first change, Accessories was divided into three groups. The three groups were: 1. Group A...

Words: 2775 - Pages: 12

Premium Essay

Gi Unit Paper

...small business that needs to expand to keep up with competition can be very hard and overwhelming. Albatross Anchor needs some major renovations done to their business including adding on to the existing building or even building a second building for finished products and storing of the raw materials. Yet it faces the fact that funds may not be available to do all of this. It is now time to make some decisions on how to accommodate the needs of their customers in the most economical and efficient way for them to continue to stay open and succeed beyond the competition. Question One Based on the information presented in the scenario/case study discuss Albatross Anchor’s competitiveness in relation to (please address all items in the below list and provide support for your conclusions): 1. Cost a) Cost of Production: Cost $8.00/lb for mushroom bells Cost 11.00/lb for snag hooks b) Economies of Scale in material purchasing: c) Cost of Raw Materials Sitting Idle in the Warehouse: d) Cost of Finished Goods Sitting Idle in the Warehouse: 2. Speed of manufacturing process from order to finished product. Due to limited space, the manufacturing process is slow. There is a 36 hour delay when switching from making one anchor to another. There is not room to make both at the same time. 3. Flexibility in filling order(s) 4. Technology Albatross Anchors was established way before the new technology was available. Several upgrades in technology that would help Albatross...

Words: 613 - Pages: 3

Premium Essay

Albatross Anchors Unit 3

...Assignment Tezra Lee MT435 Operations Management Kaplan University June 4, 2013 Introduction Albatross Anchor has been in business since 1976, and are the manufacturer of bell/mushroom anchors. They are strictly a wholesale organization; there is no retail service. Their building is comprised of their administrative offices, foundry, shipping and receiving, raw materials and finished product storage, and manufacturing. The plant is located directly behind the administrative offices in a building that is outdated and no longer meets US safety and environmental standards. In this case study, I will discuss possibilities to improve Albatross Anchor’s competitiveness, and determine if a new process will help to reduce costs. Question One Based on the information presented in the scenario/case study discuss Albatross Anchor’s competitiveness in relation to (please address all items in the below list and provide support for your conclusions): 1. Cost a) Cost of Production: Albatross Anchor’s competitiveness in relation to cost is about 35% lower than their competitors as a result of operational inefficiencies. They need to address the problems causing their inefficiencies in order to be in line with their competitors. The cost to manufacture mushroom/bell anchors is the same as their competitors at $8.00 per pound, and $11.00 per pound for snag hook anchors. Some of the problems causing the company to lose money include shipping challenges...

Words: 1578 - Pages: 7

Premium Essay

Albatross Anchor Case Study

...Unit three Written Assignment Vanna Mata MT435 Operations Management Kaplan University September 22, 2011 Albatross Anchor has been in business since 1976. They are manufacturer of bell/mushroom anchors. They are only deal with wholesale; there is no retail service at all. Their building consists of their administrative offices, foundry, shipping and receiving, raw materials and finished materials storage, and manufacturing. Their building is not up to standards and is very old. In this case study, I will discuss as how to improve Albatross Anchor competitiveness and see if there is a new process to help bring down the costs. Question One Based on the information presented in the scenario/case study discuss Albatross Anchor’s competitiveness in relation to (please address all items in the below list and provide support for your conclusions): 1. Cost a) Cost of Production: Since Albatross Anchor keeps all departments in one building; this keeps the fixed cost down. The cost of manufacturing for the mushroom/bell anchors are $8.00 per pound and $11.00 per pound for the snag hook anchors. The charge the same per unit as their competitors due but since all departments are housed under one building, there are operations inefficiencies. This can bring down their profit margins. This would mean that Albatross Anchor has a cost disadvantage compared to competitors. b) Economies of Scale in material purchasing: “Economies of scale, also called increasing returns...

Words: 1174 - Pages: 5

Premium Essay

Albatross Anchor

...Albatross Anchor Case Study 3 (Note: This is not a real company) Introduction Albatross Anchor is a small family owned business that began in 1976 with four family members. Albatross anchor has grown exponentially and now employs 130 people. This one location/facility is situated on 12 acres located in a rural suburb of Smalltown, USA (Please note* the building and facilities for Albatross Anchor are landlocked). The plant* and the administrative offices are located in the same building. (*Note: The plant includes: manufacturing, the shipping department, the receiving department, raw materials storage, finished product storage, and the foundry). The administrative offices are in the front of the building and the plant is located directly behind the administrative offices (see diagram). The administrative offices have issues because they are somewhat shabby, disorganized, and run inefficiently. The plant is antiquated, worn, dirty, and technology-deprived and it no longer meets all U.S. safety and environmental standards. The owners of this small business have added on various processes as needs arose; within the limited space of the plant. When Albatross Anchor first opened its doors their expertise was in the manufacturing of bell/mushroom anchors (using a foundry process). In 1989, in response to international competition, the owners of Albatross Anchor made the decision to expand the product line to include fabricated snag hook anchors. Customers Albatross...

Words: 864 - Pages: 4

Premium Essay

The Mushroom Factory

...INTRODUCTION The following case analysis entitled The Mushroom Factory focuses on the issues concerning the Accessories Department of the Esco Company, a Midwest manufacturer, during a period of rapid change. The case analysis will critically discuss the events which took place during this time; it will examine the structure of the organization highlighting the core issue which then led to the existing satellite issues. Recommendations will made with reference to these Core and Satellite issues in order to correct these problems the company is currently facing. Company Overview Top management of the parent company, in conjunction with the Esco top management embarked on a plan to increase profitability of the Esco Division. This plan involved moving the manufacturing operations to the south to increase their profit margin, this move presented attractive tax structures and incentives such as free water and bargain prices on land. In addition, labour was plentiful and unions had not yet taken strong hold. The company knew there would be resistance so they made the decision to take slow treasured steps in implementing the plan, allowing each reshuffling to settle down before starting a new one. This profitability plan can be viewed as Management by Objectives (MBO), its function was to change from the current Product Base structure to the Functional Orientation; the implementation of this plan started with: The Accessories Department which was originally...

Words: 490 - Pages: 2

Premium Essay

Unit Three Assignment

...idle, cost of finished goods sitting idle, the production process to the start of the order to the finished product. We will also determine the areas of flexibility to fill orders, technology (machinery), capacity/facilities, and the most important process of all, how service to the customer is being provided. I hope that KU Consulting is able to give Albatross Anchor some great ideas that will make this a larger, competitive, and profitable business and look forward to assisting you with this process in getting you to that level. Question One Based on the information presented in the scenario/case study discuss Albatross Anchor’s competitiveness in relation to (please address all items in the below list and provide support for your conclusions): 1. Cost a) Cost of Production: Currently Albatross Anchors sells two different types of anchors. They produce and sell their bell/mushroom anchors at $8.00 per pound and sell their snag hook anchors at $11.00 per pound. When selling their products,...

Words: 2122 - Pages: 9

Premium Essay

Albatross Anchor

...business which was established in 1976, Smalltown, MA in the United States. Albatross Anchor started with four family members, and has largely grown to one hundred and thirty employees. Their operations consist of varies aspects; manufacturer of bell or mushroom anchors. The Albatross Anchors only distributes their products to wholesale, but not retail service provider. Their building consists of administrative offices, foundry, shipping and receiving, raw materials and finished materials storage, and manufacturing. The building is not in good standards and would rather need remolding. In this case study, I will discuss how to improve Albatross Anchor competitiveness by adding some new process to help bring down the costs of remolding their building to meet the United States environmental ethic laws. Question One Based on the information presented in the scenario/case study discuss Albatross Anchor’s competitiveness in relation to (please address all items in the below list and provide support for your conclusions): 1. Cost a) Cost of Production: Since Albatross Anchor keeps all departments in one building; this keeps the fixed cost down, and lowers expenses in term of variable cost. The cost of manufacturing for the mushroom/bell anchors are $8.00 per pound and $11.00 per pound for the snag hook anchors. The charge per unit is worth the same as their competitors. But, combining all departments under confined building can lower the cost of materials or spending’s cut, therefore...

Words: 2272 - Pages: 10

Free Essay

Mt 435 Unit Three

...Unit three Written Assignment Lisa King MT435 Operations Management Kaplan University May 5, 2012 Introduction The consulting firm KU has been asked to bid on a consulting job with Albatross Anchor. This paper will examine, evaluate and propose a revamping of the operations systems for the company. We will begin by performing a process analysis and strategy and evaluate the performance of the current system that is in place. This will be the starting point for which the rest of the analysis and proposal will be based upon. This paper will cover the cost of production, economies of scale, and costs of materials, speed, and technology and will conduct a cost analysis for the current production. The purpose is to determine how to make the company more productive and competitive and enable positive work flow through realigning the design of the manufacturing processes. The company is operating on twelve acres of land that are landlocked. This indicates that there are only two ways for shipping and receiving-railway and truck. The company currently has all of its operations in the same building however since expanding to include the two different designs it must shut down for thirty six hours each time it must produce a different design. This results in lost time and profits. This paper will examine the cost of the shutdown, inefficiencies in the design of the building and devise a strategy that will increase productivity and efficiency and decrease down time...

Words: 2473 - Pages: 10

Premium Essay

Albatross Anchor Unit 2

...Introduction This case deals mostly with the different types of operational challenges that Albatross Anchor is currently facing. The pricing is not a huge issue for the organization and it is able to sell its products at a consistent market rate; however it is unable to realize its full profit potential due to the presence of a lot of operational inefficiencies. It is clear that if the firm is able to overcome all of these challenges, it can make the same level of profits as that of other competitors and can also direct their future growth exponentially. We have reached a conclusion regarding the benefits the company can reap by using the strategies in their operational management plan. Question One Based on the information presented in the scenario/case study discuss Albatross Anchor’s competitiveness in relation to (please address all items in the below list and provide support for your conclusions): 1. Cost a) Cost of Production: Due to the presence of operational inefficiencies, Albatross Anchor is unable to reduce their costs as a result of which they have a lower profit margin. Therefore, they have a cost of production disadvantage as compared to their competitors. b) Economies of Scale in material purchasing. They can enjoy Economies of Scale when it comes to purchasing materials. Buying in bulk means they can get discounts from the suppliers on their purchase c) Cost of Raw Materials Sitting Idle in the Warehouse: The increased amount of goods stored...

Words: 1166 - Pages: 5

Premium Essay

Unit 3 Albatross Anchors

...Unit three Written Assignment DeAngela Rivers MT435 Operations Management Kaplan University March 26, 2012 Introduction The case of Albatross Anchor is a manufacturing factory that sells only at the wholesale level. The organization has been faced with operational issues over the past couple of years and they are aiming to find a company to revamp their operations systems to receive the maximum amount of profits minus the excess operational issues. KU Consulting is an organization aimed at helping organizations receives the maximum amount of profits; therefore, I feel that they will get the job done. In order to solve these issues the company must develop an operational management plan that will help them to receive the same amount or maybe more profits than its competitors as well as help the organization’s growth. We are certain that the organization has the potential to meet the needs of the customers, but we must make some minor adjustments through an operational management plan. There doesn’t seem to be a major problem with the pricing because they are able to sell the product at the same price and the customers are purchasing the product at that rate. Also, there haven’t been any formal complaints on the pricing of the product, thus far. Now KU Consulting must develop an operational management plan to sweep Albatross Anchor off their feet as well as help them to earn the maximum amount of profits and/or match the profits of its competitors. The...

Words: 1811 - Pages: 8

Free Essay

Seasings

...Celestial Seasonings* In the late 1960s, the era of Woodstock and Summer of Love music festivals, Mo and Peggy Siegel and two friends be- gan picking herbs in the mountains around Aspen, Colorado. They decided to start a company that they named after one of their friends—Lucinda Ziesing, whose nickname was Celes- tial. The next year, 10,000 muslin bags of Mo’s 36 Herb Tea were sewn, filled, and sold to a health-food store in Boulder, Colorado. A year later, Sleepytime Herb Tea was created, and the business was moved to a barn in Boulder. But that didn’t last long. Mo and his friends were onto something hot! Soon they were purchasing herbs around the world and learning how to mass produce their product in a factory. Loose-pack tea was eventually replaced with single-serve tea bags, and addi- tional flavors were created—all of which fueled sales. Today, Celestial Seasonings is recognized as a leader in herbal prod- ucts, accounting for half the herbal tea market in the United States and expanding worldwide. Celestial Seasonings’ core business is herbal teas. Along with Mo’s 36 Herb, Red Zinger, and their best-selling product, Sleepy- time, the company has created over 60 different herbal teas. The tea market is comprised of black teas, herbal and me- dicinal teas, diet teas, iced teas, and Chai, a sweet Indian spiced blend. The U.S. tea market has an annual growth rate of about 10 percent in recent years. Herbal and medicinal teas represent two-thirds of the total tea market...

Words: 1809 - Pages: 8