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Siemens Case

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In EMW’s product cost system, materials and labor costs are directly assigned to the products. The overhead costs are divided to three categories: materials related overhead, production related overhead and support related overhead. Support related overhead is allocated to products based on manufacturing costs to date.
Two years after the change in strategy, the traditional cost system has problems to reflect the actual cost of product accurately. It does not capture the relation between the increased support costs and the change in product mix. After some additional analysis has been conducted, Siemens find that most support costs have a closer relationship with the number of orders received and the number of customized components in a motor compared with material expense and the quantity of labor and machine hours required to produce the motor. Therefore, Siemens changes its cost system from traditional way to new method.
Cost under traditional cost system
Manufacturing Costs for Five Motor Orders A B C D E
Cost of Base Motor:
Manufacturing costs to date $247.00 $247.00 $247.00 $247.00 $247.00
Support Related Overhead
(35% of other manufacturing costs) $86.45 $86.45 $86.45 $86.45 $86.45
Base Motor Cost $333.45 $333.45 $333.45 $333.45 $333.45
Cost of All Special Components:
Manufacturing costs to date $32.20 $32.20 $32.20 $32.20 $32.20
Support Related Overhead
(35% of other manufacturing costs) $11.27 $11.27 $11.27 $11.27 $11.27
Special Components Cost $43.47 $86.94 $130.41 $217.35 $434.70
Number of Different Types of Special Components per Motor 1 2 3 5 10
Number of Motors Ordered 1 1 1 1 1
Total Cost per Order $376.92 $420.39 $463.86 $550.80 $768.15 Cost under new cost system The company changed strategy and came up with a new cost system. After analysis, the most support costs are more associated with

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