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Dynamite Electronics

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DYNAMITE ELECTRONICS (DE)
Objectives of QML
Obtaining QML status is a generic way to qualify a manufacturer without extensive end-of-manufacturing qualification testing on each device design. It reduces and replaces the end-of-manufacturing testing with in-line monitoring and testing using SPC. It shifts the focus from device-level to process-level.
The foundation for this approach is a TQM approach within the manufacturing environment. It enables a manufacturer to apply for the Malcolm Baldridge National Quality Award within five years of the initial request for the QML status. (Spurgeon, Susan P., Marcinko, Frank, Mengele, Martin J., Lyman, Richard C. "QPL or QML - A Quality Trilogy Approach." 1990 - ASQC Quality Congress Transactions - San Francisco. 1990, pp. 189-193.) QML approach certifies processes rather than individual parts.
The key objectives of the QML are:
• built-in quality
• training and motivation of all employees
• Continual improvement the two steps in achieving QML status are: certification and qualification.
Certification Requirements. The certification requirements are:
• controlled processes
• continued improvement
• quality-management approach
• self-audit with quality enhancement
• technical-review board (TRB) acting as corporate conscience
• verified reliability of process
Qualification Requirements. The qualification requirements are:
• Demonstration of the stability and predictability of the manufacturing line (for example, two actual microcircuits and the standard evaluation circuit [a line-monitoring vehicle] must be run on the QML-certified line).
• comparison of qualification, yield, reliability, and failure-mode analysis to data on those two products
• demonstration of a good correlation and satisfactory reliability
QML as a Business Strategy
Dynamite Electronics (DE) found the QML concept to be a good business

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