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The Process of Metal Extraction from Ore

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The Process of Metal Extraction from Ore Metals are produced when metal oxides have their oxygen removed. The process of metal extraction from ore is dependent on the reactivity of the metal. Highly reactive metals are extracted by electrolysis. In order of decreasing reactivity, these metals are potassium, sodium, calcium, magnesium and aluminum. These metals are higher in the reactivity series than carbon. Electrolysis is costly as it requires a great amount of energy. The ore must have high melting points allowing ions to move in oxidation and reduction. Electrolysis is a way of splitting up the compound using electrical energy. A direct current is used. Electricity flows through a conducting liquid containing the compound to be broken down such as aluminum oxide. There is a reduction at the negative cathode electrode and an oxidation at the positive anode electrode. Aluminum forms at the negative cathode (metal) and sinks to the bottom of the electrolysis tank where it is collected and run into moulds to cool down before use. Oxygen gas is formed at the anode (non-metal) as a waste gas and burned away. Less reactive metals such as zinc, iron, tin and lead are extracted from ore by reduction of the oxide with carbon or carbon monoxide. A blast furnace with continuous, high temperatures is used. As with iron, carbon monoxide reduces the iron oxide. Silica in the iron ore is removed by reacting with lime from limestone. Calcium silicate, slag, is produces and cooled. It is used for road foundations. The waste gases of carbon monoxide, sulphur dioxide and carbon dioxide are recycled. The least reactive metals, such as copper and silver are extracted by roasting the ore and forming chemical reactions. The ore is crushed, concentrated and then treated with a chemical to form a precipitate. Gold is very unreactive and does not require chemical extraction from ore. Yet, chemical reactions may be necessary to remove other elements contaminating the metal

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