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The Lost Dog

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Submitted By josephralphie
Words 541
Pages 3
After watching the video of Versatile Buildings I saw the benefits of a lean environment especially in the pull system. Versatile Buildings is a company that specializes in building custom garages, houses, farm buildings, and storage sheds. The raw materials used for these specialized buildings are mostly timber and steel. Versatile Buildings used to have a lot of inventory, tangled product flow and long manufacturing lead times. However this was before they converted to a lean environment and improved the efficiency of their operations.
In the video they started off by showing a skit of a push system. This system was very inefficient and had design flaws in the overall production assembly. In the push system operators were constantly moving the product through their operation station. When a fault was introduced to a machine in step 1, the problem wasn’t seen until the product reached step 3. As a result there were 11 faulty parts that had to be scrapped. These 11 scrapped parts are a huge loss for any manufacturing plant.
The second skit represented a pull system. It was clear that this system was much more effective for an assembly line. In this system operator 1 waits for operator 2 to take the part in the Kanban space. In other words the operator in station 1 doesn’t begin assembly on a new part until the operator in station 2 has begun working on the part in the Kanban space or the card is empty. It’s referred to as a pull system because you’re waiting for the operator in front of you to pull the part into their operation before you continue with a new part. In this system each operator is responsible for their own output. When the fault was introduced the mistake was quickly seen by the operator who made the mistake. With this system there was no scrapped parts because the operator who saw the fault fixed it before parts moved along.
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